MR ALADDIN : 18816899059@163.com
MR AU: auvuchi@163.com
0086-18816899059
0086-15018408881
1050mm -W ABA three-layer co extrusion+
ASA film four layer glazed tile extrusion production line
设备配置、技术、价格方案书
Equipment configuration, technology and price proposal
一、生产线所需条件及相关要求：Required conditions and relevant requirements of the production line:
1.1 原料及产量:Raw materials and output:
原料Raw materials | PVC配方料+ASA膜 PVC formula+ASA film |
最大产能Maximum capacity | 350--400 kg/h 配方不同产量有浮动Different formula for different output |
1.2工作条件 （由用户提供）Operating conditions (provided by the user)
安装尺寸 (M)Installation dimension (M) | 26(长)×5.0(宽) × 2.8(高) （单条生产线）26 (long) × 5.0(wide) × 2.8 (high) (single production line) |
温度/湿度Temperature/humidity | ≤40℃, ≤95% |
电源Power Supply | AC 3P, 380V, 50 Hz |
控制线/电缆:Control wire/cable: | 客户负责从电源到生产线控制柜；从控制柜到每台机器。The customer is responsible for the power supply to the production line control cabinet; From the control cabinet to each machine. |
冷却水软管/管Cooling water hose/pipe | 水供应水池到机器、客户计算生产线的数量及需水量The quantity and water demand of the production line from the water supply pool to the machine are calculated by the customer |
润滑油Lubricating oil | L-CKC220/320中负荷工业齿轮油(一大桶)L-CKC220/320 medium load industrial gear oil (one large barrel) |
生产线中心高Center height of production line | 1000mm |
1.3能源消耗Energy consumption
总装机功率Total installed power | ≈350KW |
冷却水cooling water | ≤20℃, ≥0.3Mpa, ～25-35 M3/hr |
压缩空气compressed air | 0.3m3/min, 0.4Mpa-0.8Mpa |
A1、OG-SJZ80/156挤出机： OG-SJZ80/156 Extruder 1台1set
项目名称Name | 技术参数technical parameter | |
挤 出 机Extruder | 设计挤出量Design extrusion amount： | 350-450（KG/H）配方不同产量有浮动Different formula for different output |
钙粉填充比例Calcium powder filling ratio: | 150-250份 | |
外型尺寸：Overall dimensions: | 5.5×1.6×2.8（m）(长×宽×高) | |
整机重量：Weight: | ≈5500（kg） | |
电动机厂家：Motor manufacturer: | 国产名牌电机Domestic famous brand motor | |
控制方式：Control mode: | 按钮Button | |
有否压力显示：Pressure display | 无None | |
机头与模头法兰盘置方式：Flange mounting mode of machine head and die head: | 法兰方式，螺栓连接Flange type, bolted connection | |
真空泵功率Vacuum pump power | 3KW （YULONG） | |
螺 杆Screw | 直径：Diameter: | 80/156（mm）材质：38CrMoAlA，氮化处理，硬度：HV＞910，氮化层深度：0.4-0.7mm,脆性:2级.80/156 (mm) Material: 38CrMoAlA, nitriding treatment, hardness: HV>910, nitriding layer depth: 0.4-0.7mm, brittleness: Level 2 |
数量：Number | 2（根） 锥双 double screw | |
转速：Speed: | 1---38（r/min） | |
料 筒Hopper | 加热方式：Heating mode: | 铸铝加热圈Cast aluminum heating ring |
加热段数Number of heating sections | 5 | |
加热功率Heating power | 32（kw） | |
温度控制范围Temperature control range | 50-300（℃） | |
冷却段数Number of cooling sections | 4 | |
风机功率Fan power | 0.37（KW）*4 | |
冷却介质Cooling medium | 风冷Air | |
料筒材质Hopper material | 38CrMoAlA，氮化处理，硬度：HV850-950，氮化层深度：0.4-0.7mm,脆性:不大于2级38CrMoAlA, nitriding treatment, hardness: HV850-950, nitriding layer depth: 0.4-0.7mm, brittleness: no more than grade 2 | |
传 动 减 速 系 统Transmission and reduction system | 主驱动电机功率Main drive motor power | 75(kw) |
主驱动电机工作方式Working mode of main drive motor | 交流电机，弹性联轴器连接AC motor, flexible coupling connection | |
挤出机减速机Extruder reducer | 江齿 | |
主驱动电动机调试方式Main drive motor commissioning mode | 交流变频调速AC variable frequency speed regulation | |
喂 料 系 统Feeding system | 喂料电机功率Feeding motor power | 1.1KW |
喂料方式Feeding mode | 螺杆喂料，量大，稳定Screw feeding, large and stable | |
料斗材质Hopper material | 优质不锈钢High quality stainless steel | |
调速方式Speed regulation mode | 矢量型变频调速Vector variable frequency speed regulation | |
电 气 系 统electrical system | 电源空气开关Power air switch | 法国施耐德电器Schneider, France |
所有微型断路器All MCB | 法国施耐德电器Schneider, France | |
接触器Contactor | 法国施耐德电器Schneider, France | |
变频调速器Variable frequency speed governor | SINEE |
A2、SJZ65/132挤出机： SJZ65/132 Extruder 1台1set
项目名称Name | 技术参数technical parameter | |
挤 出 机Extruder | 设计挤出量Design extrusion amount： | 150-250（KG/H）配方不同产量有浮动Different formula for different output |
钙粉填充比例Calcium powder filling ratio: | 50-100份 | |
外型尺寸：Overall dimensions: | 4.0×1.6×2.8（m）(长×宽×高) | |
整机重量：Weight: | ≈5000（kg） | |
电动机厂家：Motor manufacturer: | 国产名牌电机Domestic famous brand motor | |
控制方式：Control mode: | 按钮Button | |
有否压力显示：Pressure display | 无None | |
机头与模头法兰盘置方式：Flange mounting mode of machine head and die head: | 法兰方式，螺栓连接Flange type, bolted connection | |
真空泵功率Vacuum pump power | 2.2KW （YULONG） | |
螺 杆Screw | 直径：Diameter: | 65/132（mm）材质：38CrMoAlA，氮化处理，硬度：HV＞910，氮化层深度：0.4-0.7mm,脆性:2级.65/132 (mm) Material: 38CrMoAlA, nitriding treatment, hardness: HV>910, nitriding layer depth: 0.4-0.7mm, brittleness: Level 2 |
数量：Number | 2（根） 锥双 double screw | |
转速：Speed: | 1---38（r/min） | |
料 筒Hopper | 加热方式：Heating mode: | 铸铝加热圈Cast aluminum heating ring |
加热段数Number of heating sections | 4 | |
加热功率Heating power | 32（kw） | |
温度控制范围Temperature control range | 50-300（℃） | |
冷却段数Number of cooling sections | 3 | |
风机功率Fan power | 0.37（KW）*1,0.25（KW）*2 | |
冷却介质Cooling medium | 风冷Air | |
料筒材质Hopper material | 38CrMoAlA，氮化处理，硬度：HV850-950，氮化层深度：0.4-0.7mm,脆性:不大于2级38CrMoAlA, nitriding treatment, hardness: HV850-950, nitriding layer depth: 0.4-0.7mm, brittleness: no more than grade 2 | |
传 动 减 速 系 统Transmission and reduction system | 主驱动电机功率Main drive motor power | 37(kw) |
主驱动电机工作方式Working mode of main drive motor | 交流电机，弹性联轴器连接AC motor, flexible coupling connection | |
挤出机减速机Extruder reducer | 江齿 | |
主驱动电动机调试方式Main drive motor commissioning mode | 交流变频调速AC variable frequency speed regulation | |
喂 料 系 统Feeding system | 喂料电机功率Feeding motor power | 0.75KW |
喂料方式Feeding mode | 螺杆喂料，量大，稳定Screw feeding, large and stable | |
料斗材质Hopper material | 优质不锈钢High quality stainless steel | |
调速方式Speed regulation mode | 矢量型变频调速Vector variable frequency speed regulation | |
电 气 系 统electrical system | 电源空气开关Power air switch | 法国施耐德电器Schneider, France |
所有微型断路器All MCB | 法国施耐德电器Schneider, France | |
接触器Contactor | 法国施耐德电器Schneider, France | |
变频调速器Variable frequency speed governor | SINEE |
A3、1300mm衣架式板材模具1300mm hanger type board mold 1套 1set
结构形式structural style： | 衣架式clothes-rack shape |
模具材质Mold material： | 优质合金钢5CrNiMo锻件制造，内流道表面镀铬和抛光处理High quality alloy steel 5CrNiMo forging manufacturing, internal channel surface chrome plating and polishing treatment |
厚度范围Thickness： | 2-5mm |
加热方式Heating method： | 不锈钢加热棒Stainless steel heating rod |
模具特点Mold characteristics： | 模具结构吸取进口技术，模腔内部镀硬铬抛光至光亮镜面。模唇上设有可调节螺栓he mold structure adopts imported technology, and the interior of the mold cavity is plated with hard chromium and polished to a bright mirror surface. Adjustable bolts are installed on the mold lip |
A4、两辊压花机Two roll embossing machine： 1台 1set
辊筒roller： | 2×Φ215×1300mm，上辊为花纹辊，下辊为镜面辊，内布螺旋流道，温度均匀The upper roller is a patterned roller, and the lower roller is a mirror roller with a spiral flow channel inside, ensuring uniform temperature |
表面粗糙度Surface roughness： | ≤0.025um |
表面硬度 surface hardness： | ≥50 |
镀鉻厚度 Chromium plating thickness： | ≥0.08mm |
传动方式 Transmission mode： | 独立传动Independent transmission |
减速箱及电机Gearbox and motor： | 德国技术瑞德森German Technology Redesen |
电机功率power: | 2×1.5KW |
变频控制器Variable frequency controller: | SINEE |
辊筒间隙调整Adjustment of roller gap:
| 硬限位手动微调，调节范围：0.1-5mm，有安全急停开关，同步控制系统.Manual fine adjustment of hard limit, adjustment range: 0.1-5mm, equipped with safety emergency stop switch and synchronous control system |
二辊形式 Two roll form: | 立式vertical |
墙板 wallboard: | 整体实心钢板 Solid steel plate as a whole |
旋转接头Rotary Joint: | 无锡腾旋或方力集团 Wuxi Tengxuan or Fangli Group |
覆膜装置：用于覆ASA膜Coating device: used for coating ASA film: | |
形式method： | 配上面覆膜装置Equipped with a film covering device |
放卷装置ASA membrane device： | 采取气涨轴Adopting gas expansion axis |
放卷工位Unwinding station： | 双工位放卷Dual station unwinding |
制动方式Braking method： | 磁粉制动器，调节气压控制制动力，简单可靠，维护少Magnetic powder brake, regulating air pressure to control braking force, simple and reliable, with minimal maintenance |
A5、辊温控制器Roller temperature controller 1台1set
辊温控制方式Roller temperature control method： | 温度控制器控温，两辊可独立控温Temperature controller for temperature control, two rollers can independently control temperature |
辊温控制系统功率Power of roller temperature control system： | ≈15KW |
导热介质heat-conducting medium： | 高温导热油High temperature thermal oil |
冷却介质Cooling medium： | 软水soft water |
控温范围Temperature Control Range： | 25--160℃ |
控温精度precision： | ≤±1℃ |
控温系统保护功能Temperature control system protection function： | 附有自动超压、超温、缺水等报警功能Equipped with automatic overpressure, overheating, water shortage and other alarm functions |
A6、1050mm树脂瓦成型机1050mm resin tile forming machine 1台1set
成型块数量Number of formed blocks： | 60 pcs |
材质material quality： | 铝合金aluminum alloy |
挤出线速度Extrusion line speed： | 0-3m/min |
最大牵引力maximum traction force： | 50KN |
驱动电机功率Drive motor power： | 5.5KW |
调速方式为变频控制The speed control method is variable frequency control： | SINEE |
冷却方式Cooling method： | 风扇冷却fan cooled |
风机功率fan power： | 0.55KWx8 |
外接气源External air source： | 0.67m³/min |
压缩空气量air supply： | 0.7MPa |
前后移动距离Forward and backward movement distance： | ±:750mm |
移动电机功率Mobile motor power： | 0.18KW |
切边装置Edge cutting device： | |
刀片数量Knife quantity： | 2 |
刀片材质Material： | 优质合金钢High quality alloy steel |
刀片距离可调整Blade distance adjustable | |
功能描述：成型铝模块采用优质铝合金材质精密浇筑，加工中心一次性加工成型，通用性、互换性强，驱动模块的齿条采用 40Gr 材质调质，表面淬火，发黑处理，具有很高的强度和表面硬度，传动系统采用一对左、右旋向的涡轮减速机在模块两侧同步驱动，传动平衡、可靠、整机传动模架气缸升降，打开和闭合十分方便，整体由电机驱动，可前进和后退，模架内部有风冷装置，可直接将冷风吹到模块背部，冷却效果好，上、 下模块的错位距离可以手动调节，以便调整制品波形的饱满度.Function Description: The formed aluminum module is made of high-quality aluminum alloy material and precision casting. It is processed and formed in one go by the machining center, with strong universality and interchangeability. The teeth of the driving module are quenched and tempered with 40Gr material, surface quenching, and blackening treatment, with high strength and surface hardness. The transmission system uses a pair of left and right rotating turbine reducers to synchronously drive on both sides of the module. The transmission is balanced and reliable, and the entire machine is driven by a motor, which can move forward and backward. There is an air cooling device inside the mold frame, which can directly blow cold air to the back of the module. The cooling effect is good, and the displacement distance of the upper and lower modules can be manually adjusted to adjust the fullness of the product waveform | |
A7、横向切割机cutting machine 1台1set
切割宽度Cutting width： | ≦1300mm |
切割方式Cutting method： | 自动、手动可切换Automatic and manual switchable |
切割电机Cutting motor： | 1.5KW |
锯片材质Saw blade material： | 优质合金锯齿High quality alloy serrations |
计长方式Length calculation method： | 编码器记长，到达设定米数自动切割Encoder records the length and automatically cuts when the set meter is reached |
横向走刀Horizontal cutting： | 减速机带动链条驱动，变频调速The reducer drives the chain drive, with variable frequency speed regulation |
控制系统control system： | 西门子PLC控制Siemens PLC control |
A8、500/1000L混料机500/1000L mixer unit 2组 2sets
项目名称Name | 技术参数Technical parameter | |
500L 热 搅 拌 机 Hot mixer | 热锅总容量：Total capacity of hot pot: | 500L |
有效容积：Effective volume: | 375L | |
锅体/锅盖材质：Pot body/lid material: | 铸铝Cast aluminium | |
电机功率：Motor power: | 75KW (利多电机) 变频调速 75KW (LiDuo motor) variable frequency speed regulation | |
桨叶材质：Blade material: | 优质304不锈钢High quality 304 stainless steel | |
温度显示：Temperature display: | 数显温控表Digital display temperature control meter | |
放料及开盖方式：Feeding and capping methods: | 气缸，电磁阀控制Cylinder, solenoid valve control | |
加热方式：Heating mode: | 自摩擦生热Self friction heat generation | |
混合时间：Mixing time: | 10~12min | |
1000L 冷 搅 拌 机 | 冷锅总容量：Total capacity of cold pot: | 1000L |
有效容积：Effective volume: | 640L | |
桨叶转速：Blade speed: | 80（r/min） | |
冷却方式：Cooling mode: | 水循环冷却Water circulation cooling | |
电机功率：Motor power: | 15KW | |
冷却时间：Cooling time: | 6~8min | |
桨叶材质：Blade material: | 优质304不锈钢High quality 304 stainless steel | |
温度显示：Temperature display: | 数显温控表Digital display temperature control meter | |
放料及开盖方式：Feeding and capping methods: | 气缸，电磁阀控制Cylinder, solenoid valve control | |
混料机电器部分：Electrical part of mixer: | 接触器施耐德Contactor Schneider |
A9、螺旋式上料机 Screw feeder 4台 4 sets
上料高度：Feeding height: | 主机2.2M，混料机3MHost 2.2M, mixer 3M |
上料方式：Feeding method: | 螺杆螺旋式上料Screw type feeding |
料斗材质：Hopper material: | 优质不锈钢High quality stainless steel |
上料电机：Feeding motor: | 供主机1.5KW，供混料机2.2KW1.5KW for main machine and 2.2KW for mixer |
螺杆材质：Screw material: | 304不锈钢304 stainless steel |
电器部分：Electrical part: | 施耐德Schneider |
A10、随机配件：Accessories:
序号NO. | 名称Name | 数量Amount |
1 | 按钮Button | 2 pcs |
2 | 工具Tool | 1set |
3 | 热电偶thermocouple | 5pcs |
4 | 接触器contactor | 2pcs |
5 | 继电器relay | 3pcs |
6 | 模具专用工具Mold specific tools | 1set |
7 | 模具加热棒Mold heating rod | 10pcs |
8 | 铜塞尺Copper feeler gauge | 1pcs |
FOB China.
- Delivery time: The Seller will hand over the goods to the buyer after 60 business days, excluding Saturdays, Sundays and public holidays (1-5 days for ship departure and customs clearance) Both parties sign the contract and the seller receives the full payment,from the day confirm the sample draw(if have)
- Place of delivery: at the buyer's address, the buyer will receive the goods and put in place to install
Set up :
- The Seller completes the installation of the equipment for the buyer within one week from the date the equipment is returned to the buyer's location.
Acceptance :
l Equipment that is considered valid must meet the following requirements:
l ü Specifications and functions of the machine match the content of this contract.
l ü Electrical, mechanical and control systems run smoothly.
l ü Run out sample products as required.
l ü Must have a certificate of quality of the place of production and documents attached to the machine.
ARTICLE 2: PAYMENT METHOD
v The buyer makes payment to the seller in 02 times by transfer to the seller's account.
v v First time: The buyer advances to the seller 30% of the contract value, right after the two parties sign the contract.
v v 2nd time: The buyer pays the seller 70% of the contract value, immediately after the seller sends the video of the acceptance of the camera and the picture, sends the standard sample to the buyer (IF YES). The seller will send a notice of delivery to the buyer.
ARTICLE 3: WARRANTY
Warranty period: within 12 months from the acceptance date of the equipment.
During the warranty period, if the equipment is defective by the manufacturer of the Seller, the Seller is responsible for the presence at the purchaser factory within 48 hours of being notified to repair the equipment. All costs incurred will be borne by the Seller.
(If the device is faulty by the user or is affected by unintended issues such as
Unstable electrical lines, collisions, natural disasters, unclean hygiene, the purchaser must be fully responsible for paying for repair and other replacement expenses)
ARTICLE 4: BUYER'S LIABILITY
1 Provide auxiliary systems and handover surface installation equipment. The auxiliary systems include: supply of supplies and preparation of 3 Phase 220V / 50Hz power supply systems for electrical appliances including switches, sockets, power wires, Electric three-phase electric switches, electric lines, steam-lines, gas lines, gas valves, pipes, elbows,
The buyer is responsible for dropping the item at the buyer's address to the correct location
2 The purchaser shall be responsible for sending the representative to receive the goods and taking over the test when the equipment has been installed and the instruction manual is used.
3 The buyer pays the seller under Article 4 of this contract.
4 The expenses such as other expenses for foreign engineers in china will be paid by the Seller.
5 The Other expenses such as airplane, visa, travel expenses and dining, hotel for technical will be charged by the buyer,the buyer will be pay for the engineer 100USD each day .
ARTICLE 5: SELLER'S LIABILITY
1 Commitment to deliver the equipment to the purchaser in accordance with the type and design of this contract.
2 Vendors undertake:
Asian. Ensure time and progress of equipment handover
B. Assurance of quality and content in accordance with agreement requirements.
C. Vendors nominate technical staff to assist, install and guide the buyer to operate and use the equipment well when installing the machine.
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GUANGDONG CHAMPION AUTOMATION TECHNOLOGY CO.,LTD
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