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110-315mm PVC Pipe Extrusion Line

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Product Detail

110-315mm PVC Pipe Extrusion Line

Detailed specification:

1. DTC1000 material Charger

Charging capacity

1000kg/h

Conveyor pipe Diameter

Φ102mm

Material case volume

200kg

Motor Power

2.2KW

 

2.SJZ92/188 Conical Double-Screw Extruder

 

Screw,Barrel

Screw and Barrel Material 38CrMoAlA,Nitriding,

Surface Chrome plate,

Nitriding Layer Thickness:0.5~0.7mm,

Surface Rigidity:800~900HV

Screw Diameter

Φ92/188mm

Effectual Working Length of Screw

2500mm

Speed of Screw

1~35rpm

Reducer Gearbox

DUOLING Brand Decelerated and Distributed Gearbox made by

JiangYin Gearbox Manufacture Co.,Ltd.

Main Motor Power

110KW Innomotics or WEG Motor 

Main Motor Timing Method

Adopt 110KW ABB or Inovance AC Inverter

Double Screw Force Feeder Motor Power

2.2KW

Double Screw Force Feeder Motor Timing

Adopt 2.2KW

Barrel Heating Method

Foundry Aluminum Heater, include force cooling fan,

fan adopt Suzhou SOK 550W fan*4pcs

Barrel Heating Power

Total 5 heating zone,total 56KW

Zone 1: 9.5KW

Zone 2: 9.5KW

Zone 3: 14KW

Zone 4: 13KW

Zone 5: 10KW

Heating Zone

Mould have 18 heating zone,total 24 heating zone

Max. Production Capacity

500~700kg/h

Main Control System

茵梦达 contactor,Omron temperature controller

Vacuum exhaust system

Adopt 5.5KW water loop vacuum pump, contain pressure box

3.Φ110-Φ400mm PVC Pipe Mould

 

Mould Specification

110-160-200-250-315-400mm,PN6&PN16

Pipe Thickness Control

Equip two different pressure grade die core

Extrusion mould material

Plastics die steel 40Cr

Calibration mould material

Wearable tin bronze ZQSn5-2-5 or stainless steel

4.ZDX400 Vacuum Calibration Tank

 

Calibration Tank Length

8 Meter

Vacuum chamber: 2400mm

Spray chamber:5400mm

Tank Material

Adopt 4mm thickness stainless steel board

Vacuum Pump

5.5KW×1pcs

Water Pump

5.5KW×2pcs

Tank Lengthways Move

Adopt 1.1KW Gearbox Speed Reducer Motor

Adjusting Distance equal to 800mm

Up-and-down,

Right-and-left adjusting

Adopt Manual Adjustment

5.PLX400 Cooling Tank

 

Calibration Tank Length

6 Meter

Tank Material

Adopt 3mm thickness stainless steel board

Water Pump

5.5KW×1pc

Tank Lengthways Move

Adopt 1.5KW Gearbox Speed Reducer Motor

Adjusting Distance equal to 800mm

Up-and-down,

Right-and-left adjusting

Adopt Manual Adjustment

6.QY400 Four Claw Caterpillar Haul-off

 

 

Effectual Haul-off length

2000mm

Rubber block size

36*90mm

Haul-off Speed

0.6~3 meter/min

Haul-off Motor Power

1.5KW*4pcs

Maximum Haul-off Force

25000N

Haul-off Speed Adjustment

Adopt 7.5KW

Below Haul-off Bracket Adjustment

Adopt 0.75KW Gearbox Speed Reducer Motor

Above Haul-off Bracket

Compaction Mode

Adopt pneumatic gas cylinder

7.XQG400 Plastic Pipe Planetary Cutting Machine

 

Diameter Scope of Cutting Pipe

Φ110-400mm

Dust suction fan power

3KW

Revolution motor power

1.1KW

Cutting motor power

4KW  

Chamfer function

Φ140xФ40x50,15 degree

Blade material

Alloyed

Max cutting thickness

40mm

Cutting blade size

Ф250xФ40x3,Teeth:60,Alloyed

Oil pump

0.75KW

Oil tank volume

4L

Oil pump pressure

0.4Mpa

Air pressure

0.6-0.6Mpa

Bracket Longitudinal Moving Distance

1200mm

Size

3300mx1800mmx2000mm

Weight

2500kg

 

8.SGK-400 Automatic Belling Machine

 

 

8.1 This machine is automatic and single straight socket.It remains the procedure interface which can make it work on line,and also off line.The belling scope is from 110mm to 400mm.

8.2 The belling pipes meet upvc10002.1---1996 standards.The belling part,which is smooth and does not have obvious step,achieves the national standard.The length of pipe is about 4-6m.It is earmarked for PVC pipes with straight socket type.

8.3 Heating Method:Double oven.Pipes are heated by tubular electric heating element with rotating. The temperature is controlled accurately by temperature controller.Pipes heating is driven by the accelerator and decelerator speed of the small electrical machinery.

8.4 The length of belling part is fixed by the photoelectric switch which is made it with the length of belling basically identical.

8.5 The fixed hydraulic pressure is 6.3 MPa,and compressed air pressure is 0.6 Mpa.The oil cylinder and air cylinder is furnished with voltage regulating devices and the modulating velocity valve.

8.6 Molding method:

(R-type)Add atmospheric pressure on the outside of pipe,while mould in the side of pipe is opend.

(Z-type)Push the belling mould directly into pipes.

Cooling method:Water-cooled.

8.7 Total power:30KW.Power source:380V,50HZ and three-phase(or according to customer request).

8.8 The center high is decided stochastically(according to customer's request).

8.9 Mould material:The opened blocks materials are 3Cr13 by quenching and tempering,and the slide blocks are 40Cr by nit riding,others are the 45# steel.their exterior are dealed with electroplating.

8.10 All electrical control components are according to the international safety certification identification,like CET or TUF.The brand of PLC and touching screen is Siemens;temperature contrllor is Omron,the disposition is Siemens Electric,etc.

8.11 Exterior:Artistic,does not have the obvious spot.The colour is according to customer request.Manchine surface does not have obvious defect,scratch and burr.

8.12 Overall Dimensions:Length7900mm×Width2140mm×Height2125mm.Gross Weight:About 2300kg

 

9.DTC 1000 Screw Loader

 

Charging capacity

1000kg/h

Material case volume

150kg

Diameter of charging pipe

102mm

Charging motor power

2.2KW

Pushing motor power

0.75KW

Material contact part

Made by stainless steel

 

10.SRL-Z500/1000 Mixer Unit

 

Total Volume

Hot Mixer:500L

Cooling mixer:1000L

Effective volume

Hot Mixer:380L

Cooling mixer:650L

Thickness and material

Of pot wall

Hot Mixer:8mm(1Cr18Ni9Ti)

Cooling mixer:6mm(1Cr18Ni9Ti)

Thickness and material

Of pot bottom

Hot Mixer:10mm(1Cr18Ni9Ti)

Cooling mixer:10mm(1Cr18Ni9Ti)

Blade number

Hot Mixer:3PCS

Cooling mixer:1PCS

Blade material

Hot Mixer: ZG1Cr18Ni9Ti

Cooling mixer: ZG1Cr18Ni9Ti

Blade rotate speed

Hot Mixer:430/860rpm

Cooling mixer:60rpm

Motor power

Hot Mixer:75KW 

380V 50Hz

Cooling mixer:15KW

380 V 50 Hz

Mixing time

Hot Mixer:10~12min/pot

Cooling mixer:10~12 min/pot

Feeding capacity once

150~200kg

Mixing capacity

800~1200kg/h

Heating mode

Electric heating and friction

Discharging material mode

By pneumatic gas cylinder

Pot cover turn on method

By pneumatic gas cylinder

Main electrical apparatus

Siemens AC contactor

Whisking Blade

Adopt high quality stainless steel casting

Pot cover

Adopt high quality aluminum casting, Adopt two rubber sealing bar,

Pot cover opening by pneumatic gas cylinder

11. Laser printer

 

Centre wave length

1064nm

Power

30W

Frequency

20KHZ to 200KZH

Beam quality

1.2 M00

Scanning speed

0 -9000 mm/s

Engraved depth

0.01 mm -0.2mm(according material)

Character size

110mm x 110mm

Depth of character

0.01 mm -0.2mm

Input power

≤500W

Operation system

10inch touch screen

 

12. Crusher

 

Smashing chamber width

900mm

Main axe diameter

160mm

Rotating diameter

¢800mm

Sieve pore diameter

14mm

Motor Power

55Kw

Motor producing area

South of An Hui

Rotate Speed

420rpm

Rotate Sword

10pieces/ set

Fixed Knife

4 pieces/ set

Knife Material

SKD11

Fan power

7.5KW

Material silo

Stainless steel 304

Capacity

700-800kg/h

Complete machine weight

1650kg

Overall dimension

1750mm×1300mm×1700mm

 

 

 

 

13. SMF500 PVC Pulverizer

 

Rotate blade

 

24pcs

 

Number of fixed blade

 

12pcs

 

Rotate speed

 

2950rpm

 

Rotor diameter

 

453mm

 

Motor power

 

37KW

 

Air blower

 

3KW

 

Air closing motor

 

0.75kw

 

Fineness of outlet power

 

20~40mesh

 

Output

 

120~200kg/h

 

14. Chiller

 

Model

 

WSIW-40

 

Control

 

Microcomputre, English&Chinese

 

Compressor motor

 

10HP x4sets

 

Condensor

 

Shell and pipe

Water tank volume

 

Water tank volume

 

380L

 

Water pump

 

5.5KW

 

Flux of cooling water

 

700L/min

 

Temperature of cooling water

 

5~20℃ (can be adjust)

 

Cooling capacity

 

112660Kcal/h

 

Size

 

2150*1080*1950(mm)

 

15. Air compressor

Compressor type

Screw

Air capacity

1.0m3/min

Air pressure

8bar

Power

10HP

Air tank

0.6m3,8bar

 

 

 

  FOB China.

- Delivery time: The Seller will hand over the goods to the buyer after 75 business days, excluding Saturdays, Sundays and public holidays (1-5 days for ship departure and customs clearance) Both parties sign the contract and the seller receives the full payment,from the day confirm the sample draw(if have)

- Place of delivery: at the buyer's address, the buyer will receive the goods and put in place to install

 

Set up :

- The Seller completes the installation of the equipment for the buyer within one week from the date the equipment is returned to the buyer's location.

Acceptance :

1. Equipment that is considered valid must meet the following requirements:

2. ü Specifications and functions of the machine match the content of this contract.

3. ü Electrical, mechanical and control systems run smoothly.

4. ü Run out sample products as required.

5. ü Must have a certificate of quality of the place of production and documents attached to the machine.

ARTICLE 2: PAYMENT METHOD

1. The buyer makes payment to the seller in 02 times by transfer to the seller's account.

2. v First time: The buyer advances to the seller 30% of the contract value, right after the two parties sign the contract.

3. v 2nd time: The buyer pays the seller 70% of the contract value, immediately after the seller sends the video of the acceptance of the camera and the picture, sends the standard sample to the buyer (IF YES). The seller will send a notice of delivery to the buyer.

ARTICLE 3: WARRANTY

Warranty period: within 12 months from the acceptance date of the equipment.

During the warranty period, if the equipment is defective by the manufacturer of the Seller, the Seller is responsible for the presence at the purchaser factory within 48 hours of being notified to repair the equipment. All costs incurred will be borne by the Seller.

(If the device is faulty by the user or is affected by unintended issues such as

Unstable electrical lines, collisions, natural disasters, unclean hygiene, the purchaser must be fully responsible for paying for repair and other replacement expenses)

 

ARTICLE 4: BUYER'S LIABILITY

1 Provide auxiliary systems and handover surface installation equipment. The auxiliary systems include: supply of supplies and preparation of 3 Phase 220V / 50Hz power supply systems for electrical appliances including switches, sockets, power wires, Electric three-phase electric switches, electric lines, steam-lines, gas lines, gas valves, pipes, elbows,

The buyer is responsible for dropping the item at the buyer's address to the correct location

2 The purchaser shall be responsible for sending the representative to receive the goods and taking over the test when the equipment has been installed and the instruction manual is used.

3 The buyer pays the seller under Article 4 of this contract.

4 The expenses such as other expenses for foreign engineers in china will be paid by the Seller.

5 The Other expenses such as airplane, visa, travel expenses and dining, hotel for technical will be charged by the buyer,the buyer will be pay for the engineer 150USD each day .

 

ARTICLE 5: SELLER'S LIABILITY

1 Commitment to deliver the equipment to the purchaser in accordance with the type and design of this contract.

2 Vendors undertake:

Asian. Ensure time and progress of equipment handover

B. Assurance of quality and content in accordance with agreement requirements.

C. Vendors nominate technical staff to assist, install and guide the buyer to operate and use the equipment well when installing the machine.

 


110-315mm PVC Pipe Extrusion Line
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GUANGDONG CHAMPION AUTOMATION TECHNOLOGY CO.,LTD

Telephone: 020-38912384

Email :

Sales@champion-automation.com

Fax: 020-38912463

Tel: 0086-18816899059, 15018408881

Add:Room 2116,No 101-1 ,Li Xin 12th street, Xin Tang Town, Zeng Cheng District, Guang Zhou, Guang Dong province, China

 

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