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MR AU:                auvuchi@163.com 

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0086-15018408881

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1600mm wide 2-layer air bubble film machine

 

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1600mm wide 2-layer air bubble film machine

 


1. Machine introduction: 

Product Name: 1600mm single screw 2-layer air bubble film making machine

Series Number:  OG-W1600

Highlights:

· The machine is a highly automatic air bubble film making machine that can produce 2-layer air bubble film rolls with maximum width of 1600 mm finished bubble film roll.

· Brand electric and air movement parts are equipped to power up the machine durably.

· All mechanical parts, especially key parts including the forming rollers and molds, are precisely manufactured in our own workshop in Shanghai, quality strictly being controlled, which ensure even thickness and smoothness of bubble film.

· Produce superior quality air bubble films. Our machine can produce 2 layers air bubble film at 25 GSM while bubble still has enough strength. We have helped customers success on worldwide online shopping platforms, automobile companies, supermarket chains and etc.

 

 

Finished air bubble film products photos: 

 

 

 

2. Machine specification:


Name

Description

Make

Qty.

Main extrusion system

· One Φ80X32 screw

· Motors: 30 kw

· Inverters: 30 kw

· Gear box: 173 Series

· Screw material:38CrMOALA

· Screw nitride depth: 0.45-0.7mm

· Heating zone: 5 zones·

· With manual filter changer

· Connector heating zone: 1 zone

· Heating power: 26 kw

Motor: Wannan

Inverter:Danfoss Holip

Gearbox:Hangzhou Shuguang machinery

1 Set

T-die

· For producing 2 layers air bubble film

· Heating device: cast aluminum heating plates.

· T-die flow chamber special design to enhance the bubble film quality.

· Pre-heat treatment for T-die’s longer lifespan

· High frequency quenching of T-die opening, the hardness is increased >50 HRC.

· Heating zone: 6 zones

· Heating power: 21 kw

Originally designed and manufactured in Shanghai by Pansatec

1 Set

Air bubble forming roller

· Bubble size: Φ10×4mm

· Roller diameter: 270mm 

· Pre heat treatment for longer lifespan

· Surface treatment: hard chromium coating

· Drive power: 3.5 kw

· Forming method: Vacuum negative pressure by using vortex blower

· Cooling method: water cooling

· Cooling input: two sides cooling, increase efficiency

Originally designed and manufactured in Shanghai by Pansatec

Roller drive: Danfoss-Holip

 

1 Set

Extended forming frame

· Air Vortex pump control

· Air bubble roll traction system

· Steeling cooling rollers Φ210 mm x 4

· Aluminum guiding rollers X8

· Film cooling system

· Electric motor driven frame movement

· Water cooling system

Pump: Zhejiang

Others: Originally designed and manufactured by Pansatec

1 Set

Semi-automatic roll rewinder

· Rewinding motor type: 3-phase servo motor

· Rewinding motor torque: 16 NM

· Tension control: PLC adjustable torque control

· Control method: touch screen

· Rotating motor: three phase, 1.5 kw

· Rewinding type:  steel bar Φ74mm x 2

· With meter counting

· Maximum rewinding diameter: 1220 mm

Mechanics: Originally designed and manufactured

Controller: Wecon

 

1 Set

Automatic feeding system

· Feed LDPE/LLDPE material automatically

· Capacity: 250 kg/hour

· Automatically alarming for empty hopper

· With dust collector

Ningbo Jiacheng

1 Set

Air bubble roll dividers

· Divide a roll into several ones vertically

Originally designed and manufactured in Shanghai

6 Sets

Thermal control system

· Precisely temperature control on the T-die and screw, with tolerance +/- 1 °C

· Solid-state relay control, longer life span on the circuit design

· Energy saving design

Switch: Schneider

Power supply: Taiwan Fotek

Temperature controller: HUA

1 Set

 

 

 

1. Machine performance parameters:

Machine name

1600mm 2-layer single screw air bubble film making machine

HS code

8477800000

Layer of produced air bubble film

2 layers

Material

LDPE/LLDPE

Finish film width

1600 mm

Line speed

15 - 35 meters/min (depend on the film thickness)

Production capacity

60 - 90 kg/hr. (depend on the film thickness)

Air bubble film thickness

0.068 - 0.3 mm

Air bubble film weight

25 - 300 GSM (for two layers, depend on the required bubble film thickness)

Default industrial voltage

380V, 50 Hz, 3-Phase

Operating power

33 kw

Heating power

47 kw

Machine dimension (L x W x H)

7 m x 2.3 m x 3.5 m (ground design)


2. Spare parts and tools for free

Commodity

Innerhexagonal

Toolbox

Temperature sensor

Qty

1

1

1

Illustration

 

 

 

Description

Useful tools

Useful tools

Detect temperature

Commodity

Cast aluminum plate

T-die cleaning tool (double headed)

T-die cleaning tool

Qty

2

1

1

Illustration

 

 

 

Description

Used for heating T-die

Used for cleaning T-die

Used for cleaning T-die

Name

Ampere meter

Thermal controller

Rotary joint

Quantity

1

1

1

Picture

 

 

 

Description

Current meter, range: 0-50 A

Control and read temperature

Connect rollers for water input

Name

Button

Single air valve

Three way valve

Quantity

2

5

3

Picture

 

 

 

Name

Air pumping valve

Copper interface

Solid state relay

Quantity

1

5

1

Picture

 

 

 

Name

AC connector

Filter

T-die blocker

Quantity

1

5

1set

Picture

 

 

 

 

4. Quotation date, valid date of the quote, payment methods, delivery time and other issues:

 

 

FOB China.

- Delivery time: The Seller will hand over the goods to the buyer after 45 business days, excluding Saturdays, Sundays and public holidays (1-5 days for ship departure and customs clearance) Both parties sign the contract and the seller receives the full payment,from the day confirm the sample draw(if have)

- Place of delivery: at the buyer's address, the buyer will receive the goods and put in place to install

 

Set up :

- The Seller completes the installation of the equipment for the buyer within one week from the date the equipment is returned to the buyer's location.

Acceptance :

l Equipment that is considered valid must meet the following requirements:

l ü Specifications and functions of the machine match the content of this contract.

l ü Electrical, mechanical and control systems run smoothly.

l ü Run out sample products as required.

l ü Must have a certificate of quality of the place of production and documents attached to the machine.

ARTICLE 2: PAYMENT METHOD

v The buyer makes payment to the seller in 02 times by transfer to the seller's account.

v v First time: The buyer advances to the seller 30% of the contract value, right after the two parties sign the contract.

v v 2nd time: The buyer pays the seller 70% of the contract value, immediately after the seller sends the video of the acceptance of the camera and the picture, sends the standard sample to the buyer (IF YES). The seller will send a notice of delivery to the buyer.

ARTICLE 3: WARRANTY

Warranty period: within 12 months from the acceptance date of the equipment.

During the warranty period, if the equipment is defective by the manufacturer of the Seller, the Seller is responsible for the presence at the purchaser factory within 48 hours of being notified to repair the equipment. All costs incurred will be borne by the Seller.

(If the device is faulty by the user or is affected by unintended issues such as

Unstable electrical lines, collisions, natural disasters, unclean hygiene, the purchaser must be fully responsible for paying for repair and other replacement expenses)

 

ARTICLE 4: BUYER'S LIABILITY

1 Provide auxiliary systems and handover surface installation equipment. The auxiliary systems include: supply of supplies and preparation of 3 Phase 220V / 50Hz power supply systems for electrical appliances including switches, sockets, power wires, Electric three-phase electric switches, electric lines, steam-lines, gas lines, gas valves, pipes, elbows,

The buyer is responsible for dropping the item at the buyer's address to the correct location

2 The purchaser shall be responsible for sending the representative to receive the goods and taking over the test when the equipment has been installed and the instruction manual is used.

3 The buyer pays the seller under Article 4 of this contract.

4 The expenses such as other expenses for foreign engineers in china will be paid by the Seller.

5 The Other expenses such as airplane, visa, travel expenses and dining, hotel for technical will be charged by the buyer,the buyer will be pay for the engineer 100USD each day .

 

ARTICLE 5: SELLER'S LIABILITY

1 Commitment to deliver the equipment to the purchaser in accordance with the type and design of this contract.

2 Vendors undertake:

Asian. Ensure time and progress of equipment handover

B. Assurance of quality and content in accordance with agreement requirements.

C. Vendors nominate technical staff to assist, install and guide the buyer to operate and use the equipment well when installing the machine.

  

 


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Contact us
GUANGDONG CHAMPION AUTOMATION TECHNOLOGY CO.,LTD

Telephone: 020-38912384

Email :

Sales@champion-automation.com

Fax: 020-38912463

Tel: 0086-18816899059, 15018408881

Add:Room 2116,No 101-1 ,Li Xin 12th street, Xin Tang Town, Zeng Cheng District, Guang Zhou, Guang Dong province, China

 

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