MR ALADDIN : 18816899059@163.com
MR AU: auvuchi@163.com
0086-18816899059
0086-15018408881
EPS Block Molding Machine Production Line
A. 
DETAIL SPECIFICATION
1. BATCH PRE-EXPANDER
1.1 Technical Details for Batch Pre-Expander
Model | unit | LF-YF-1500 | ||
Data | ||||
Overall Size | mm | 2200*2500*5500 | ||
weight | kg | 3500 | ||
steam consumption | kg/cycle | 9~13 | ||
air consumption | m³/cycle | 1.5~2.5 | ||
Installed power | kw | 25.5 | ||
Density range | 4-35g/l | |||
Capacity (approx) | 12g/l | 520-650kg/h | ||
15g/l | 750-850kg/h | |||
20g/l | 1000-1100kg/h | |||
30g/l | 1200-1400g/h | |||
Barrel Body | Diameter | mm | 1500 | |
Height | mm | 2250 | ||
Volume | m³ | 4.5 | ||
Steam | Machine Inlet | DN | DN50 | |
Pressure | mpa | 0.4~0.7 | ||
Compressed Air | Inlet Size | DN | DN40 | |
Pressure | mpa | 0.4~0.8 | ||
Sewage | Fan Port | mm | DN100 | |
Sewage Outlet | mm | DN80 | ||
Agitator Motor Power | kw | 7.5 | ||
Tolerance | <±3% | |||
1.2 Features for all:
1. Using programmable control and touch screen control, automatic feeding, automatic electric calculation, automatic control of temperature and pressure of barrel body, automatic induction measurement, etc.
2. High precision measurement system to ensure accurate feeding;
3. The barrel body is made of stainless steel plate. It has high quality closed constant pressure foaming and high thermal efficiency. It saves about 65% energy than the continuous foaming machine.
4. The temperature and pressure of the barrel body are controlled by high-precision Japanese YOSHITAKE pilot pressure relief valve and German DELE proportional valve. Electrical components and pneumatic components are well-known brands at home and abroad, thus ensuring the stability, reliability and long service life of the machine.
5. Photoelectric control is adopted to control the material level and the capacity of the foamed material so as to make the density of the foamed beads consistent.
6. The automatic discharging adopts blower to blow material, thus improving the discharging speed.
1-3. Configuration Table for Batch Pre-Expander
Component list of OG-YF1500 | |||
System | Component Name | Brand | Number |
Colourful Screen Control Panel | DELTA-Germany | 1 | |
PLC | DELTA-Germany | 1 | |
Vibration Level Sensor | Korea | 1 | |
Pressure Gauge | JUMO + TESIS + Danfoss-Danmark | 1 | |
Temperature Sensors | JUMO | 1 | |
Contactor | Schneider-France | 1 | |
Contactor | Schneider-France | 1 | |
Contactor | Schneider-France | 1 | |
Contactor | Schneider-France | 3 | |
Thermal Relay | Schneider-France | 4 | |
Thermal Relay | Schneider-France | 3 | |
Intermediate Relay | Schneider-France | 11 | |
Direct Insert Power Supply | MEAN WELL-Taiwan | 1 | |
Steam Systems | Pneumatic Control Valves | ISAIAH-China | 1 |
Steam Proportional Valve (Steam Main Valve) | COSIS-Italy | 1 | |
Steam Pressure Gauge | AFRISO-German | 1 | |
Pressure Gauges with Electric Contact | AFRISO-German | 1 | |
Steam Valve | DELE-Germany | 1 | |
Steam Reducing Valve | YOSHITAKE-Japan | 1 | |
Compressed Air Systems | Angle Seat Valves | DELE-Germany | 1 |
Compressed Air Proportional Valve | COSIS-Italy | 1 | |
Angle Seat Valves | DELE-Germany | 5 | |
Oil Mist Filter | ISAIAH-China | 1 | |
Reducer With Gauge and Filter | ISAIAH-China | 3 | |
Two Position Five Way Solenoid Valve | SMC-Japan | 18 | |
Two Position Five Way Solenoid Valve | SMC-Japan | 1 | |
Electric Contact Gauge | AFRISO-Germany | 1 | |
Weighing Systems | Cylinders | ISAIAH-China | 1 |
Cylinders | ISAIAH-China | 1 | |
Weighing Sensors | MAVIN | 2 | |
Weighing Gauge With connection box | Zhimei-China | 1 | |
Discharge And Exhaust Systems | Drainage Butterfly Valves | HY-China | 1 |
Discharge Door Cylinder | ISAIAH-China | 1 | |
Sensor | AUTONICS-Korea | 2 | |
Exhaust Valve | HY-China | 2 | |
Drain Valve | DELE-Germany | 1 | |
Angle Seat Valves | DELE-Germany | 2 | |
Angle Seat Valves | DELE-Germany | 1 | |
2、Vertical Vacuum AutomaticBlock Moulding mchine
2.1 Vertical Vacuum Automatic Block Moulding Machine Parameter
Machine Type | Vertical Vacuum Automatic Block Moulding mchine | |
Model |
EPS-4000STBJW | |
Parameter | unit | |
Mould Size | mm | 4000*1000*1200 |
Mould Volume | m3 | 5.19 |
Products Density/Specific Gravity | kg/m3 | 6~40 |
Production Capacity | Block/h | 4~12 |
Steam Pressure | Mpa | 0.5~0.6 |
Steam Inlet DN | mm | 150~50 |
Compressed-Air Inlet DN | mm | 80 |
Power | kw | 32.5 |
Power Supply | hz | 50 |
Voltage | V | 380 |
Control Mode | Automatic | |
Structural Features | Hydraulic Single-door Vacuum Cooling | |
Control System | PLC With Touch Screen | |
Max. Outer Dimension | mm | 11000*4000*3000 |
Machine Net Weight | tons | 12 |
Automatic Conveyer | Optional | |
Electronic weighing Scale | Optional | |
2.2 Vertical Vacuum Automatic Block Moulding Machine Configuration
system | Item | Brand | TYPE | Qty |
electronic control system | Computer touch screen | Mitsubishi | HMIGXU5512 | 1 |
PLC | Schneider | FX3u-64MR | 1 | |
Intermediate relay | Schneider | 12 | ||
switch power supply | MW,TaiWan | LRS-350-24 | 1 | |
Contactor | schneider | LC-1810 | 1 | |
Contactor | schneider | LC-3210 | 1 | |
Electric Contact Pressure Gauge | China | -1-1.5Bar | 4 | |
proximity switch | China | GA18M-10M | 7 | |
Steam System | Steam main ball valve | DELE,Germany | DN100 | 1 |
Preheating angle seat valve | DELE,Germany | DN50 | 1 | |
Vacuum butterfly valve | DELE,Germany | DN125 | 7 | |
Vacuum butterfly valve | DELE,Germany | DN150 | 1 | |
Vacuum butterfly valve | DELE,Germany | DN80 | 2 | |
Vacuum butterfly valve | DELE,Germany | DN100 | 4 | |
safety valve | DN80 | 1 | ||
Centerline clamp handle valve | Qimeier | DN125 | 6 | |
Y-shaped angle seat valve | DELE,Germany | DN40 | 3 | |
Two pieces | China | AC5010-10 | 1 | |
Material gun solenoid valve | K25D-25 | 2 | ||
solenoid valve | SMC | SYT120-5GZD-02 | 22 | |
hydraulic system | Hydraulic station | TaiWan | 5.5KW | 1 |
Door opening cylinder | WUXI | 100/55-520 | 2 | |
Locking oil cylinder | WUXI | 125/55-120 | 1 | |
Ejection cylinder | WUXI | 50/30-1120 | 4 | |
feeding system | Material gun | SUTUAN | Φ80 | 22 |
High pressure fan | 9-19（7.5KW） | 1 |
2.3Features for all
Hydraulic System
■ Using well-known brand hydraulic components and differential pressure system design, it can realize high-speed, low noise, efficient and stable operation;
Pipeline System
■ The inlet, outlet and passage of each pipeline system adopt the optimal design, so as to minimize the waste of energy consumption and improve the response speed at the same time;
Molding System
■ Application of electrical digital proportional valve: the imported electrical digital proportional valve and linear position sensor are used to efficiently and accurately control the proportional opening of angle seat valve. At the same time, combined with digital pressure sensor, the mold cavity pressure can be linearly stable, which changes the two action modes of analog control valve opening and closing of traditional equipment, and uses imported valves to ensure the stability of product quality and effectively save steam, air and other energy consumption;
Control System
■ Siemens intelligent control system and humanized Windows Embedded system operation interface are adopted to make the operation easier and intelligent;
■ It adopts the control mode of imported electric proportional valve plus linear position sensor and pressure sensor, and perfectly cooperates with the control system to make feeding, heating, blowing more accurate, stable, reliable and efficient;
■ The latest production molding technology makes it convenient and efficient control equipment to effectively improve production efficiency；
Equipment Function
■ The machine is based on the DZ/DF and LZ/LF.The block mold size can be adjustable.Both in length or width by rotation code to control screw cylinder.By setting the block mold size using the touch screen,the machine will adjust the mould size automatically.
■ With variable size adjustable,keep less block edges;
■ As per customer’s requirement,the special program for mixing recycle material is available,the block size can be adjusted(0-5mm);this feature greatly improves the mixing ration of the recycle material;
2-(4).Product display
3.EPS Cutting Machine
3-（1）Technical Details For EPS Cutting Machine
Machine Specification |
Three-direction cutting, horizontal, vertical and cross cutting Max 40 cutting wires can be manually set in horizontal direction and max 20 cutting wires in vertical direction. Multiple cross cutting wires can be set for one time cutting） Minimum thickness to be cut is 10mm Cutting speed: 0～4m/min Block cutting size:4000×1300×1300MM Machine overall dimension: 4600×1950×2450MM
Weight: 2300kg Voltage:380V 50HZ
Trial running machine before delivery |
3-(2)machine picture:
4.SEMI-AUTO SILO SYSTEM
Size:4x3x3m
Qty: 20 pcs
Including
1, made of profile steel, galvanized iron
2, material pipes
3, zinc-plating steel pipe for transmitting material 150mm
4, two air–cylinder to control filling and opening silo
5, pneumatic filter, lubricates
5. STEAM STORAGE TANK
Volume: 10m³ with insulation Operating pressure: Max 10bar Safety valve & Pressure Gauge Manual valves for open and close
|
6. AIR COMPRESSOR Flow8.2~9.85m³/min, working pressure 0.65~1.0Mpa Rotating speed 2950 r/min Overall dimension: 1480X1030X1365mm
Weight: approx. 710kg Flow10.5~13.1m³/min, working pressure 0.65~1.0Mpa Rotating speed 2950 r/min Overall dimension: 1800X1190X1710mm Power consumption:75KW Weight: approx. 1170kg
|
C.CUSTOMER’S FACTORY
|
D .TERMS & CONDITIONS:
Terms of payment: 30% advance payment by T/T upon signing the contract;
70% balance payment by T/T before picking up from factory.
Lead time: 60 days after receipt of advance payment.
SELLER’S RESPONSIBILITY
Provide the machine installation data (foundation work, electricity diagram, machine lay out and operation manual)
Test-run & operate education will be performed at buyer’s factory by the seller. Seller should be approval products quality after test running from buyer.
CUSTOMER'S RESPONSIBILITY
Customer shall unload all the machines and parts from the container when they
arrived at buyer’s site. More than 8 tons of forklift and cranes will be need for this work. Customer shall prepare all concrete foundation work for the machine installation.
Customer shall do installation by himself or herself such as piping work (water, steam,
boiler and etc.,), assembling and other necessary things before commissioner arriving at buyer’s site.
Customer shall provide labors to help the commissioner during the test running period. Customer shall arrange the operators who will learn about the machine operation.
Installation & Commission: One technicians will be assigned to the buyer’s factory for helping installation, commissioning and training, for a period of approx. 15 days. Costs for flights, meals and accommodation will be covered by the buyer. Besides, $100 per day per person has to be charged additionally as commission fee.
Warranty: 12 months limited warranty starting from date of delivery excluding wear parts. Shipping cost for parts to be replaced during warranty period have to be borne by the customer.
点击右上角
分享给朋友吧
© 2025 GUANGDONG CHAMPION AUTOMATION TECHNOLOGY CO.,LTD all rights reserved
Contact us
GUANGDONG CHAMPION AUTOMATION TECHNOLOGY CO.,LTD
Telephone: 020-38912384
Email :
Sales@champion-automation.com
Fax: 020-38912463
Tel: 0086-18816899059, 15018408881
Add:Room 2116,No 101-1 ,Li Xin 12th street, Xin Tang Town, Zeng Cheng District, Guang Zhou, Guang Dong province, China
