Fully automatic high-speed blister molding machine OG-1220C VACCUM FORMING MACHINE

Fully automatic high-speed blister molding machine OG-1220C

Plastic vacuum aspirator is controlled automatically by OG-1220C and OG-1220A type touch screen, electromechanical designed PLC, automatic control system of touch screen and adjustable and non-stop pressure gauge. water temperature regime in the first, the device is taken up journey mouth, heated, shaped, cooled, break the mold slice automatically completed once, and the plastic tray performance.

Relevant scope:

Mainly suitable for the production of plastic sheet products such as PS, HIPS, PVC, PET, PP, plastic tray production, packaging products in the interior, such as: medical injections trays, trays, trays, egg trays, electronic trays, food supplies, etc.

A, design idea

High efficiency, high quality of PET, PS, PP, PC, PVC, HIPS, flocking pieces and plastic sheet can be disposable vacuum plastic molding, design an effective avoid vacuum forming of air leakage phenomenon, pull piece of different length, thickness of the product not divide evenly, thus reducing the forming difficulty high reject rate of products, to ensure that products are qualified.

Second, the product analysis

According to your requirements: molding, sheet, design a vacuum forming of sheet after heating, and USES the top die high-speed power system from top to bottom, assist to complete the design of the size of high vacuum forming.

To improve the production efficiency and products quality requirements.

And suggested to choose the computer precise temperature control of heating system, combined with high precision servo motor to pull, to avoid the product thickness different size error is produced.According to the design requirements for the machine with functions of transverse once every piece of cut off.According to the requirements of your product size precision and the surface glossiness, need an aluminum precision mold.

Third, blister forming machine

Using electric infrared heating system to effective heating of plastic material, temperature control in do not make plastic material completely curing prolapse of state, to move the sheet by pull-tab motor to forming station, start the servo electric actuator system, auxiliary in power module, through the mould with sheet of plastic material vacuum forming, molding products are moved to the feeding platform, after the conveying system work, make a second operation sheet does not move back to offset, a cutting device length according to need to set manually or automatically, complete, blanking, thereby recycling program, high-speed production.

Advantages: fast heating, pull piece of precision, high production efficiency, scrap rate is low, suitable for all blister products and has the certain difficulty.

Four, the equipment

1, the fuselage structure: the machine is 12 welding, make it more solid frame, more pressure in 40 tons.And according to the need in the key parts adopt bolt connection, easy to install, disassembly and maintenance and replacement.

Four guide pillar 2, forming mechanism: the overall design, and cooperate with the cold plated optical axis, coaxial from mould the mold design.Smooth lifting action thereby, achieve lower die with sheet high precision requirements, the design tonnage of extrusion 2 tons, up and down the template is made of 20 mm steel plate, and grinding smooth, die size design and mould size is consistent, mold adopts the whole aluminum cold water circulating cooling mold.

3, feeding system: adopting the large automatic feeding frame, a feeding 50-300 kg/roll, and USES the biaxial alternate locking technology, motor has positive and negative functions, operation is convenient and slice.

, heating part 4: the ceramic brick infrared heat evenly heating, specular reflection heat insulation plate temperature, temperature control adopts digital electronic voltage regulator temperature control system, make the heating zone temperature is adjustable, flexible is more power saving function, so as to shorten the heating time improve production speed.

5, design of electrical control system: USES in PLC program control, super touch screen as human-machine interface, full Chinese input straightforward, easy to operate.Equipment installation stop switch, and to provide security for the production.

6, cutting system: adopting active two-way electric cutting design, high precision cutting products.

7, safety protection: blanking off in organic glass cover installation, safety design has effectively prevent operator wrong operation and strayed into dangerous institutions.

8, pull-in system: adopting servo 2.2-3 kw motor, precision error within 0.5 mm, can be used in a variety of blister, color printing, printing, blister sheet.

Five, the equipment function

1 state of flat die air float heating function can be realized to keep heating material plane to prevent material heating state thickness uneven because of prolapse

2 ejection device, difficult to demould easily parting, decrease the damage should be parting and scrap of the products.

3 secondary vacuum and vacuum time delay, according to different material in vacuum forming, can be arbitrary control.

4 chain security protection function to prevent misoperation cause damage to the machine.

5 mould machine can adjust the height, shorten the time of the mould, save the manpower cost.

6 from mould balance synchronizer function, improve the service life of equipment, reduce the product scrap rate.

 IN THE MACHINE:

1. Double vacuum system (large pump, small pump)

2. 2 times up mold

3. The device blows back several times 

4. Assembly of molds without removing the middle door, electric tray

5. Automatic roll up membrane

6. Add protection function PET film, high temperature and stability, fast speed

7. Regulatory Panel membrane pressed by electricity, 1000mm reach upward journey

8. 8. PET system, PET production is not easy crystallization, not easy to white

9. Automatic tray out fast, can save production time clear

10. Early spray function, good control time, fast cooling speed

11. Floor frame, membrane roll, electric cabinets, bones use stainless steel sheet, Fine, anti-rust, hygienic, wear resistant durable.

12. Heat air system

II./ COMPONENTS, DETAILS

III.  / TECHNICAL SPECIFICATIONS

3. IV. Plastic cutting machine 30-50T

4. 

  Specifications

Plastic cutting machine  100T

Air compressor LG-15EZ

FOB China.

- Delivery time: The Seller will hand over the goods to the buyer after 45 business days, excluding Saturdays, Sundays and public holidays (1-5 days for ship departure and customs clearance) Both parties sign the contract and the seller receives the full payment,from the day confirm the sample draw(if have)

- Place of delivery: at the buyer's address, the buyer will receive the goods and put in place to install

Set up :

- The Seller completes the installation of the equipment for the buyer within one week from the date the equipment is returned to the buyer's location.

Acceptance :

l Equipment that is considered valid must meet the following requirements:

l ü Specifications and functions of the machine match the content of this contract.

l ü Electrical, mechanical and control systems run smoothly.

l ü Run out sample products as required.

l ü Must have a certificate of quality of the place of production and documents attached to the machine.

ARTICLE 2: PAYMENT METHOD

v The buyer makes payment to the seller in 02 times by transfer to the seller's account.

v v First time: The buyer advances to the seller 30% of the contract value, right after the two parties sign the contract.

v v 2nd time: The buyer pays the seller 70% of the contract value, immediately after the seller sends the video of the acceptance of the camera and the picture, sends the standard sample to the buyer (IF YES). The seller will send a notice of delivery to the buyer.

ARTICLE 3: WARRANTY

Warranty period: within 12 months from the acceptance date of the equipment.

During the warranty period, if the equipment is defective by the manufacturer of the Seller, the Seller is responsible for the presence at the purchaser factory within 48 hours of being notified to repair the equipment. All costs incurred will be borne by the Seller.

(If the device is faulty by the user or is affected by unintended issues such as

Unstable electrical lines, collisions, natural disasters, unclean hygiene, the purchaser must be fully responsible for paying for repair and other replacement expenses)

ARTICLE 4: BUYER'S LIABILITY

1 Provide auxiliary systems and handover surface installation equipment. The auxiliary systems include: supply of supplies and preparation of 3 Phase 220V / 50Hz power supply systems for electrical appliances including switches, sockets, power wires, Electric three-phase electric switches, electric lines, steam-lines, gas lines, gas valves, pipes, elbows,

The buyer is responsible for dropping the item at the buyer's address to the correct location

2 The purchaser shall be responsible for sending the representative to receive the goods and taking over the test when the equipment has been installed and the instruction manual is used.

3 The buyer pays the seller under Article 4 of this contract.

4 The expenses such as other expenses for foreign engineers in china will be paid by the Seller.

5 The Other expenses such as airplane, visa, travel expenses and dining, hotel for technical will be charged by the buyer,the buyer will be pay for the engineer 100USD each day .

ARTICLE 5: SELLER'S LIABILITY

1 Commitment to deliver the equipment to the purchaser in accordance with the type and design of this contract.

2 Vendors undertake:

Asian. Ensure time and progress of equipment handover

B. Assurance of quality and content in accordance with agreement requirements.

C. Vendors nominate technical staff to assist, install and guide the buyer to operate and use the equipment well when installing the machine.