OG-220EPE Quotation of production equipment PE FOAM SHEET LINE

OG-220EPE Quotation of production equipment

一、price chart

 model:  OG-EPE220

二、content

1、List of major  equipments

2、Data of  main design

3、Demands of public project

4、specifications  of each part

5、List of spare parts

1.List of maior equipments

A.steel  rack structure：1set

B.auto  feeding unit)：1set

C.squeezing unit：1set

D.foamer-injecting  unit：1set

E.anti-contractor-injecting unit：1set

F.foaming mold-head unit ：1set

G.auto replacing net device system：1set

H.air ring & molding drum unit ：1set

I.expanding unit ：1set

J.haul-off  unit ：1set

K.rolling   unit ：1set

M.adding rucleonizer, powder material mixing unit：1set

2.major design  data

*  resin applied ：LDPE

*  capacity of squeezing engine

   about  450-750kg/hr

   (yield would be relatively low when  producing  10mm )

*  thickness of sheet) 4~22mm(about 4-22mm)

*  15KG-40KG

*  Sheet width: the sheet width is adjustable from 1000-1650mm, and the width is about 1000mm-1650mm when producing products with a thickness of 8mm-20mm,

*  speed of manufacture line：10--80M/MIN

*  specifications  of power  :three phrases

3.Demands of Public Project 

*  electric power：about320kw

(Three phase motor frequency converter)

*  cooling water ：600L/Hr)

*  butane gas：320L/min

*   M-1 antishrinking agent injection 32L / double pump head (32L / min)

4.specifications of each   single part

A.  钢结构架 (steel rack structure ：1set

a) operation table of blending materials :ss41 made of steel

b) steel ladder : ss45 made of  steel

B.auto  feeding unit：1 set

a) capacity：800kg/hr

b) feeding method ：auto feed

c)  measure implement：conical shape

C.squeezing unit：1  set

 a)deceleration box

model  ：helical gear without pole

material：FCD25(forgeable lion)

box body：FC20

gear wheel：SCM4，special gear wheel bolishing and heating  dealing

motor：AC200KW

b) neck 

model：cooling water set

material：FCD25 ( able to forge steel)

c) spiral tube

diameter： ∮220mmx310mm

material：HRC55-58nitrogenized and chromium-plated

compression ratio：3.5：1

notating  speed：0-48  turn /m

heating area：12 sets

Stainless steel ceramic heating ring in high temperature section

Low temperature section cast aluminum heater and belt heater

method of cooling：cycle water ,cooling with auto side-road  system

D.foamer injection unit：1 set

sort of foamer

butante in liquid state 

sort of pump：high pressure measure pump)

output   pressure：highest : 300Pa)

output  regulation：regulate the itinerary of piston)

pressure panel：0-500Pa

process control ：graduational hand wheel)

driving motor by pump：2HP ×4P×1set

E. anti- contractor injection unit

sort of anti-cintroutor) M-1，hard fatly acid single glycerine

the range of measurement ：35--245CC/min

pressure panel：0-300Pa  1  set

volume of melting-pot：15-20 L

driving motor by pump：0.75KW×4P

F.foaming mold head unit

model ：round mold head for expanding

material：H13 chrome

heating method：belt heater

fuse pressure panel：0~30MPa

diameter  of  mold  lips

(user decides himself based on width of sheet)

thickness control：regulate by the spead of spiral stick and the distance between mold heads

material：special steel for heating control)

method of heating：belt heater)

heating region：4region

fuse pressure panel：0~30Mpa

fuse temperature ：T/M detector, 1 detecting site

G.auto replacing net device system.

Hydraulically and electromagnetically push left and right, the mesh ring is fixed on the mesh plate, and the heating area is 8 areas.

H.air ring & mold drum unit.

air ring

a)material：forged aluminum  φ650mm

b)blowing  method：air engine

c)air motor：1/2HP

mold drum 

a)material

b)冷却方法: (cooling method：cooling water +cooling wind)

c)methods for cutting open

d)size of mold drum

e)air engine ：1/2HP     2set

I.expanding unit：1set

carbon steel & stainless steel rack gradually expand)

size of expanding roller：∮420×1400×2 set

material

driving motor：3HP×4P

size of expanding roller：∮120* ∮1400

material of expanding roller

expanding unit：1set

carbon steel & stainless steel rack gradually expand)

size of expanding roller：∮420×1400×2 set

material

driving motor：3HP×4P

size of expanding roller：∮120×1400

material of expanding roller

K、rolling unit：1 set 

model 

maximum of rolling weight：maximum 40kg×1m  diameter

tension：30kg/m

driving motor   regulative：revolving motor 50kg/cm2×2 set

length control

revolving driving motor：1HP×1/10 gear dece leration motor

L.auto control unit：1 set

a)temperature control

squeezing engine：12  regions

mold head：4  regions

b) driving motor control

squeezing engine AC motor control cabinet

parts of haul & rolling control equipment

M.adding rucleonizer, powder material mixing unit：1set

feeding capacity：2-30g/m

feeding method

Relatively and constantly feeding materials

driving motor：VS0.4KW

N.static electricity  eliminator：2 sets

form：iron air engine

cooling water tower controlling system：1 set

M.Telescopic control traction roller：1 set