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OG-KC65/132 PVC Profile Extrusion Line

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Machine List

Quantity


OG-KC65/132 PVC Profile Production Line


1

1. SJSZ-65/132 Conical Twin Screw Extruder

2. Vacuum calibrator table

3. Hauling off device

4. Cutter

5. Stacker

6. Screw Loader

7. Controlling cabinet

One set

2

Mould(Die mould+ Vacuum calibrator+Cooling tank)

20sets

3

SHR-300/600 PVC Mixer

One set

4

KC-500 PVC Milling machine

One set

5

KC-380 Crusher

One set

6

20HP Water Chiller

One set

7

7.5KW Air Compressor

One set

 

 

 

 

 

 

 

 

 

 

 

New designed Machines


ABB Inverter, SCHNEIDER Contactor, OMRON heating controller


Stainless steel hopper

Double screw feeder

Stainless steel material feeder

Vacuum exhaust system

Aluminum heating circle

Stainless steel heating cover

Vacuum nozzle   32pcs

Water nozzle    32pcs

Calibrator table Stainless steel

 5.5KW Vacuum Pump

 Like mirror

Rubber Hauling off

Moulds





SJKC-65/132  PVC Profile Extrusion Line

General condition

Item

Description

Parameters

2.1

Material

PVC material

2.2

Production line speed

0.1-2m/min

2.3

Max. output

200-220kg/h

2.4

Overall dimensions

25m×3.5m×3m     (L×W×H)

2.5

Weight(Approx)

7T  

2.6

Total installed power

65kw

2.7

Actual energy consumption power

48kw

2.8

Gas consumption

0.4m3/min

2.9

Air pressure

0.6mpa

2.10

Water circulating device

0.5m3/min

2.11

Electric condition

380V/3P/50Hz

2.12

Water supply

Water used for industry, no impurities, by filtrating, water pressure: 0.4mpa  water temperature14~25℃

2.13

Work environment temperature

0-40℃


SJKC-65/132 Conical Twin Screw Extruder


Description

Details

 

Extruder

Max ouptpur

250(kg/h)

Overall Dimention

4100×1550×1460(L×W×H) (mm)

Weight

3500(kg)

Motor

37KW

Temp controller

OMRON

Screw

Conical twin screw

Flange connection

Screws

Metering

Digital

Screw

Dimeter

φ65,φ132(mm)

Length

1440(mm)

Quantity

2pcs

Speed

1-34.7(r/min)

Direction

anti-clockwiseoutward

Nitriding layer thickness:

0.4-0.7mm

Barrel

 

Heating

Cast Al

Heating section

4 section

Heating power

26(kw)

Temp control

50-300(℃)

Cooling section

0.25 KW×3section

Cooling fan

Cooling fan blower

Barrel material:

38CrMoAIA nitriding treatment

Nitriding layer

thickness: 0.5-0.7mm

Hardness

≥HV 940

Driven system

Main motor power

37(kw)

Speed reducer

Jiangyin

Inverter

ABB


Vacuum pump

1 set 2.2KW

Feeding

Feeding type

Doubel screw feeder

Speed

0-63(r/min)

Power

0.75(kw)

Inverter

ABB

Electric parts

Contactor

SCHNEIDER

Inverter

ABB

Moulds

Mould material: high quality die steel, under forging,tempering and surface quenching treatment, which has

advantages of anti-wear, anti-corrosion, high strength, high precision and long service life.

 

Vacuum calibration table

Main data

Length(mm)

6000

Width(mm)

1400

Material

Stainless steel

Electric drive pusher travel:

500mm

Adjusting type

Manuel

Forward and back motor(kw)

0.75

Vacuum pump(kw)

5.5

Water pump (kw)

3

Water nozzle material

copper

Dryer Blower(kw)

0.75



Hauling off device

Data

Caterpillar

2pcs

Clamping length

2600

Width

300(mm)

Speed

0-3(m/min)

Motor

2.2(Kw)

Clamping type

Pneumatic

Cutter with dust cleaner

Data

Motor control

Frequency control

Clamping way

Pneumatic

Max Width(mm)

300

Cutting type

Saw

Saw blade material

Alloy saw blades

Power

2.2(kw)

Dust cleaner

3(kw)

Stacker

Cutting device

parameter

Length

6000mm

Stand surface material

Stainless steel

Material unloading device

Pneumatic control, with accumulating device

Main Electric parts use SCHNEIDER/ABB/OMRON

 

Spare parts

High temp wire 

3pcs

High temp plug  

3pcs

Water pipe      

3meters

Air pipe     

3meters

Switch botton  

3pcs

Water nozzle  

2pcs

Thermcouple  

2pcs

SHL-300/600 High speed-cooling mixer(screw loader)

Component

High-speed mixer      1 set           Cooling mixer   1 set    Controlling cabinet  1 set

Parameter:

High-speed mixing machine:         SHR300/600

Pot body material and composition       1Cr18Ni9Ti stainless steel with extremely smooth inside surface, feathers in grinding-resist and eroding-resist, hard to stick material

Aluminum  pot cover material     casting aluminum  

Total volum:                     300/600L 

Value volum                         225/380L

agitating vane quantity                 3 pcs

Mixing batter material                 3Cr13Ni9Ti

Heating mode                    Electric heating and auto-friction heating

Chilling mode                             By water

Temperature control mode         electrical auto-control

Double-speed motor 1 set       Power:         55kw (ABB inverter)

Cooling mixer power                     15KW

Mixing time                               6-10min

Discharge machine material                Aluminum casting

Discharge mode  pneumatic discharge

 

 

 

 KC-380 Crusher (Plastic/PVC waste)      

Main technical parameter:  

SWP-360 crusher

Diameter of rotating blade 

360mm

Rotating speed of rotating blade

536 r/min

Quantity of rotating blade

3

Quantity of stationary blade

2

Aperture of screen mat 

10mm

Size of charging door

520*270mm

Crushing pelletize

3-10mm

Crushing capacity 

200-300kg/h  pipe, profile, WPC waste profiles

Power of electrical motor

15kw

Crusher weight 

800kg

Size of outline

1mm*1.58mm*1.47mm

Size of stationary blade 

500mm*95mm*25mm

Size of rotating blade 

500mm*90mm*25mm

KC-500 PVC Miller

cutter head              1 set, External diameter 483mm±1mm

toothed plate       12 pieces, high quality alloy steel

Hardness:              55-58

Moving blade             24 pieces, high quality alloy steel

Hardness:             52-55

Motor rotation speed 2950 r/min

Main motor power         37KW

Vee belt           B type,

Air blower               3KW

Airiock  1 set,          0.75KW

Out put  PVC 200kg-300kg/h, 40-100mesh

Cyclone device           1 set

Dust cleaning               1 set

Cooling straight pipe 1 set, diameter 190mm,stainless steel

Vibrating screen       1 set

Controlling cabinet         1 set

Total weight 1200KG

Overall dimension     5900×1450×2900(mm)

 

  AC-20(D) Industry water chiller technical parameter

 

model

item

AC-20(D)

 

Cooling capacity

kcal/h

47558

KW

55.3

 

Input total power

KW

20.41

power supply

3PH-415V-50HZ

Refrigerating fluid

name

R22

control mode

External equalizer thermal expansion valve

compressor

type

Complete shut-off whirl type(spring-piston)

power

KW

8.3*2

condensor

type

Efficient copper tube sleeve aluminum wing type+ low noise outer rotor fan

Cooling air quantity

m3/h

20000

evaporimeter

type

Shell tubular

Freezing water capacity

m3/h

9.52

Water in-and-out tube parameter

2″

pump

power

KW

2.25

lift

M

20

Safety protection

Compressor overheating protection, overcurrent protection, high-low pressure protection, overtempreture protection, flow protection, phase sequence/missing phase protection, exhaust overheating protection.

Machine weight

KG

835

Machine over dimension

mm

2000×1130×1720

     11KW Air compressor

   

 

 




OG-KC65/132 PVC Profile Extrusion Line
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GUANGDONG CHAMPION AUTOMATION TECHNOLOGY CO.,LTD

Telephone: 020-38912384

Email :

Sales@champion-automation.com

Fax: 020-38912463

Tel: 0086-18816899059, 15018408881

Add:Room 2116,No 101-1 ,Li Xin 12th street, Xin Tang Town, Zeng Cheng District, Guang Zhou, Guang Dong province, China

 

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