Interview
OG-SJ120/28 PS型材(500mm宽)挤出生产线
OG-SJ120/28 PS profile (500mm- Wide) production line
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设备配置、技术、价格方案书
Equipment configuration, technology and price proposal
一、生产线所需条件及相关要求:Required conditions and relevant requirements of the production line:
1.1 原料及产量:Raw materials and output:
原料Raw materials | PS |
最大产能Maximum capacity | 100--150 kg/h 配方不同产量有浮动Different formula for different output |
1.2工作条件 (由用户提供)Operating conditions (provided by the user)
安装尺寸 (M)Installation dimension (M) | 20(长)×3.0(宽) × 2.8(高) (单条生产线)20 (long) × 3.0(wide) × 2.8 (high) (single production line) |
温度/湿度Temperature/humidity | ≤40℃, ≤95% |
电源Power Supply | AC 3P, 380V, 50 Hz |
控制线/电缆:Control wire/cable: | 客户负责从电源到生产线控制柜;从控制柜到每台机器。The customer is responsible for the power supply to the production line control cabinet; From the control cabinet to each machine. |
冷却水软管/管Cooling water hose/pipe | 水供应水池到机器、客户计算生产线的数量及需水量The quantity and water demand of the production line from the water supply pool to the machine are calculated by the customer |
润滑油Lubricating oil | L-CKC220/320中负荷工业齿轮油(一大桶)L-CKC220/320 medium load industrial gear oil (one large barrel) |
生产线中心高Center height of production line | 1000mm |
1.3能源消耗Energy consumption
总装机功率Total installed power | ≈130KW |
冷却水cooling water | ≤20℃, ≥0.3Mpa, ~25-35 M3/hr |
压缩空气compressed air | 0.3m3/min, 0.4Mpa-0.8Mpa |
2、配置
3、设备参数及相关性能:Equipment parameters and relevant performance:
A1、OG-SJ120/28挤出机: OG-SJ120/28 extruder 1台1Set
项目名称Name | 技术参数technical parameter | |
挤 出 机Extruder | 设计挤出量:Design extrusion amount | 100-150(KG/H)配方不同产量有浮动Different formulations lead to different production capacities |
外型尺寸:Overall dimensions: | 3.8×1.6×2.2(m)(长L×宽W×高H) | |
整机重量:Weight: | ≈3000(kg) | |
电动机厂家:Motor manufacturer: | 国产名牌电机Domestic famous brand motor | |
控制方式:Control mode: | 按钮Button | |
有否压力显示:Pressure display | 无None | |
机头与模头法兰盘置方式:Flange mounting mode of machine head and die head: | 法兰方式,螺栓连接Flange type, bolted connection | |
螺 杆Screw | 直径:Diameter: | 120(mm)材质:38CrMoAlA,氮化处理,硬度:HV>910,氮化层深度:0.4-0.7mm,脆性:2级 120 (mm) material: 38CrMoAlA, nitriding treatment, hardness: HV > 910, nitriding layer depth: 0.4-0.7mm, brittleness: Grade 2 |
数量:Number | 1(根) Single screw | |
转速:Speed: | 1---60(r/min) | |
料 筒Hopper | 加热方式:Heating mode: | 铸铝加热圈Cast aluminum heating ring |
加热段数Number of heating sections | 6(段) 6(area) | |
加热功率Heating power | 20(kw) | |
温度控制范围Temperature control range | 50-300(℃) | |
冷却段数Number of cooling sections | 6(段) 6(area) | |
风机功率Fan power | 0.37KW*6 PCS | |
冷却介质Cooling medium | 风冷Air | |
料筒材质Hopper material | 38CrMoAlA,氮化处理,硬度:HV850-950,氮化层深度:0.4-0.7mm,脆性:不大于2级38CrMoAlA, nitriding treatment, hardness: HV850-950, nitriding layer depth: 0.4-0.7mm, brittleness: no more than grade 2 | |
传 动 减 速 系 统Transmission and reduction system | 主驱动电机功率Main drive motor power | 75(kw) |
主驱动电机工作方式Working mode of main drive motor | 交流电机,皮带轮连接AC motor, pulley connection | |
挤出机减速机Extruder reducer | 国产Domestic | |
主驱动电动机调试方式Main drive motor commissioning mode | 交流变频调速AC variable frequency speed regulation | |
调速方式Speed regulation mode | 矢量型变频调速Vector variable frequency speed regulation | |
电 气 系 统electrical system | 电源空气开关Power air switch | 法国施耐德电器Schneider, France |
所有微型断路器All MCB | 法国施耐德电器Schneider, France | |
接触器Contactor | 法国施耐德电器Schneider, France | |
变频调速器Variable frequency speed governor | SINEE | |
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A2、真空冷却定型台Vacuum cooling tank 1台 1set
主要参数:Main parameters: | |
箱体长宽:Box length and width: | 6000*1100(mm) |
水箱材料:Water tank material: | 不锈钢 stainless steel |
水嘴/快速接头数量:Number of water nozzles/quick connectors: | 60个 |
中心高度:Center height: | 1000(mm) |
上下调节高度:Height adjustment up and down: | 50(mm) |
左右调节距离:Left and right adjustment distance: | 50(mm) |
前后移动距离:Forward and backward movement distance: | 1000(mm) |
真空泵功率及品牌:Vacuum pump power and brand: | 4(kw)×1 (玉龙集团)YU LONG |
水泵功率及品牌:Pump power and brand: | 3(kw)×1(玉龙集团)YU LONG |
前后移动电机:Moving motor forward and backward: | 0.75(KW) 摆线针轮减速机驱动0.75 (KW) cycloidal pinwheel reducer drive |
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A3、胶块牵引机 Rubber block traction machine 1台1set
主要参数Main parameter | |
履带数量:Number of tracks: | 2条 2 PSC |
中心高度:Center height: | 1000(mm) |
牵引最大宽度:Maximum traction width: | 600(mm) |
牵引总长度:Total traction length: | 2000(mm) |
牵引有效长度:Effective length of traction: | 1500(mm) |
牵引胶块:Traction rubber block: | 特质牛津胶块Special oxford rubber block |
牵引电机功率:Traction motor power: | 2.2KW*2台 2KW * 2 sets |
牵引速度:Traction speed: | 0.2----3m/min (视产品情况定)Depending on the product |
牵引变频调速:Traction frequency conversion speed regulation: | SINEE变频器3KWFrequency converter 3KW |
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A4、切割机 cutting machine 1台1set
主要参数Main parameter | |
长X宽:Length X width: | 1250(mm)*1100(mm) |
最大切割宽度:Maximum cutting width: | 600(mm) |
最大切割高度:Maximum cutting height: | 50(mm) |
电机功率:Motor power: | 1.5KW*1 |
切割控制方式:Cutting control mode: | PLC微电脑文本控制PLC microcomputer text control |
采用进口钨钢专业刀片,耐用及切口光滑平整Imported tungsten steel professional blade, durable and smooth cut | |
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A5、翻料架: Stacking Rack 1台1set
主要参数Main parameter | |
堆放架结构:Stacking rack structure: | 自动堆叠式Auto Stacking |
堆放架长度:Stacking rack length: | 3000(mm) |
翻料板材质:Material of turnover plate: | 不锈钢stainless steel |
气动卸料,有效保证产品不易受损Pneumatic unloading, effectively ensuring that the product is not easily damaged | |
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A6、300型冷胶包覆机 300 type coating machine 1台1set
主要参数Main parameter | |
主机功率Motor power: | 1.5kw |
送材速度Conveying speed: | 0-30M/min |
发热功率Heating power: | 6kw |
最大覆膜宽度Max coating width: | 350mm |
基材加工厚度Max processing thickness: | 90mm |
最小加工长度Min processing length: | 600mm |
最大卷膜直径Maximum film diameter:: | 400mm |
机器重量Machine weight: | ≈2000kg |
外形尺寸Overall dimension: | 5000mmx700mmx2000mm |
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A7、分切机 PVC film slitting machine 1台1set
最大加工宽度Maximum processing width:: | 1350mm |
最大材料直径Maximum material diameter: | 400mm |
卷材速度Roll speed: | 2--50m/min(变频) |
切削厚度Cutting thickness: | 0.1-0.3mm |
电机功率power: | 1.5KW |
外型尺寸External dimensions: | 1900*800*1100mm |
机器重量Machine weight: | ≈200KG |
机器中心高Machine center height: | 950-1050mm |
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A8、随机配件:
序号NO. | 名称Name | 数量Amount |
1 | 热电偶Thermocouple | 2pcs |
2 | 按钮Button | 2pcs |
3 | 接触器Contactor | 2pcs |
4 | 工具箱tool | 1set |

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