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OG-SJZ65/132 PVC pipe (16-32mm) Four cavities extrusion production line
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OG-SJZ65/132 PVC pipe (16-32mm) Four cavities extrusion production line
设备配置、技术、价格方案书
Equipment configuration, technology and price proposal
1. 生产线配置清单及技术性能Equipment configuration, technology and price proposal
一、生产线所需条件及相关要求：Required conditions and relevant requirements of the production line:
1.1 原料及产量: Raw materials and output:
原料Raw materials | PVC+CaCO3 |
最大产能Maximum capacity | 180---250kg/h （原料和产品管径不同产量有浮动） (different pipe diameters of raw materials and products will lead to different output) |
1.2工作条件 （由用户提供）Operating conditions (provided by the user)
安装尺寸 (M) Installation dimension (M) | 25 (长)×3.0(宽) × 2.8(高) （单条生产线）25 (long) × 3.0(wide) × 2.8 (high) (single production line) |
吊车: Crane | 模具的安装Mold installation |
温度/湿度Temperature/humidity | ≤40℃, ≤95% |
电源Power supply | AC 3P, 380V, 50 Hz |
控制线/电缆: Control line/cable: | 客户负责从电源到生产线控制柜；从控制柜到每台机器。The customer is responsible for the power supply to the production line control cabinet; From the control cabinet to each machine. |
冷却水软管/管Cooling water soft pipe/pipe | 水供应水池到机器、客户计算生产线的数量及需水量Water supply from the water tank to the machine, the customer calculates the number of production lines and the amount of water required |
润滑油Lubricating oil | L-CKC220/320中负荷工业齿轮油(一大桶)Medium duty industrial gear oil (one large barrel) |
生产线中心高Center height of production line | 1000mm |
1.3能源消耗Energy consumption
总装机功率Total installed power | 约180KW |
冷却水cooling water | ≤20℃, ≥0.3Mpa, ～25-35 M3/hr |
压缩空气compressed air | 0.3m3/min, 0.4Mpa-0.8Mpa |
2、参数及相关性能：Parameters and related performance:
A1、OG-SJZ65/132挤出机：OG-SJZ65/132 extruder 1台 1 Set
项目名称Name | 技术参数technical parameter | |
挤 出 机Extruder | 设计挤出量： | 180-250（KG/H）配方不同产量有浮动Different formula for different output |
外型尺寸：Overall dimensions: | 4.8×1.6×2.2（m）(长×宽×高) | |
整机重量：Weight: | ≈4500（kg） | |
电动机厂家：Motor manufacturer: | WEG AC motor | |
控制方式：Control mode: | 按钮Button | |
有否压力显示：Pressure display | 无None | |
机头与模头法兰盘置方式：Flange mounting mode of machine head and die head: | 法兰方式，螺栓连接Flange type, bolted connection | |
真空泵功率Vacuum pump power | 2.2KW 玉龙（YU LONG Group） | |
螺 杆Screw | 直径：Diameter: | 65/132（mm）材质：38CrMoAlA，氮化处理，硬度：HV＞910，氮化层深度：0.4-0.7mm,脆性:2级.65/132 (mm) Material: 38CrMoAlA, nitriding treatment, hardness: HV>910, nitriding layer depth: 0.4-0.7mm, brittleness: Level 2 |
数量：Number | 2（根） 锥双 double screw | |
转速：Speed: | 1---38（r/min） | |
料 筒Hopper | 加热方式：Heating mode: | 铸铝加热圈Cast aluminum heating ring |
加热段数Number of heating sections | 4（段）(4 Area) | |
加热功率Heating power | 25（kw） | |
温度控制范围Temperature control range | 50-300（℃） | |
冷却段数Number of cooling sections | 3（段）(3 Area) | |
风机功率Fan power | 0.37KW*1，0.25KW*2 | |
冷却介质Cooling medium | 风冷Air | |
料筒材质Hopper material | 38CrMoAlA，氮化处理，硬度：HV850-950，氮化层深度：0.4-0.7mm,脆性:不大于2级38CrMoAlA, nitriding treatment, hardness: HV850-950, nitriding layer depth: 0.4-0.7mm, brittleness: no more than grade 2 | |
传 动 减 速 系 统Transmission and reduction system | 主驱动电机功率Main drive motor power | 37(kw) |
主驱动电机工作方式Working mode of main drive motor | 交流电机，弹性联轴器连接AC motor, flexible coupling connection | |
挤出机减速机Extruder reducer | 江齿 | |
主驱动电动机调试方式Main drive motor commissioning mode | 交流变频调速AC variable frequency speed regulation | |
喂 料 系 统Feeding system | 喂料电机功率Feeding motor power | 0.75KW |
喂料方式Feeding mode | 螺杆喂料，量大，稳定Screw feeding, large and stable | |
料斗材质Hopper material | 优质不锈钢High quality stainless steel | |
调速方式Speed regulation mode | 矢量型变频调速Vector variable frequency speed regulation | |
电 气 系 统electrical system | 电源空气开关Power air switch | 法国施耐德电器Schneider, France |
所有微型断路器All MCB | 法国施耐德电器Schneider, France | |
接触器Contactor | 法国施耐德电器Schneider, France | |
变频调速器Variable frequency speed governor | SINEE | |
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A2、16---32mm PVC pipe double cavity mold：
管材范围：Pipe range: | Φ16.20.25.32（mm） |
管材规格：Pipe specification: | Φ16.20.25.32（mm） |
模体材料：Mold material: | 优质合金钢High quality alloy steel |
芯模、口模：Core mold and mouth mold | 氮化抛光处理、物料接触部分电镀铬处理Nitriding polishing treatment, chrome plating treatment of material contact parts |
加热控制区：Heating control area: | 4--6（区） |
加热功率：Heating power: | 20（KW） |
定径套材质：Material of calibrating sleeve: | 铜材料Copper material |
芯模：Core mold: | 按规格配置 Configure according to specifications, |
口模：Mouth mold: | 按规格配置Configure according to specifications, |
定径套数量：Number of calibrating sleeves: | 按规格配置 Configure according to specifications |
配套器件：Supporting devices: | 口模加热圈一套One set of die heating ring |
| |
A3、一出四真空定径箱Four-cavities vacuum calibration table 1 台1set
1、主要参数：Main parameters: | |
定径范围：Calibrating range: | 16---32mm |
箱体材质：Box material: | 304不锈钢 总长4M 304 stainless steel, total length 4M |
真空泵功率及品牌：Vacuum pump power and brand: | 4（kw）×1（玉龙）（YU LONG ） |
水泵功率及品牌：Pump power and brand: | 0.75（kw）×1 （玉龙）（YU LONG ） |
上下调节高度Adjusting height up and down： | 50（mm） |
左右调节距离Adjusting the distance left and right | 50（mm） |
前后移动距离Forward and backward movement distance | 800（mm） |
冷却方式：Cooling method: | 真空+浸泡水冷却Vacuum+soaking water cooling |
电气系统：Electrical system: | 施耐德低压断路器Schneider low-voltage circuit breaker |
水位调节方式：Water level regulation mode: | 温度控制或液位器Temperature control or level gauge |
排水方式：Drainage method: | 温度和手动控制Temperature and manual control |
前后移动电机：Moving motor forward and backward: | 0.75KW 摆线针轮减速机驱动0.75KW cycloidal pinwheel reducer drive |
| |
A4、一出四牵引切割一体机Haul-off and cutting machine 1台 1 set
履带数量Number of tracks： | 4*2 |
牵引管材规格Specification of traction pipe： | Φ16---32（mm） |
最大牵引力maximum traction force： | 10000（N） |
牵引速度Traction speed： | 1--15（m/min） |
电机功率power： | 1.1（kw）*4 |
牵引有效长度Effective length of traction | 800（mm） |
切割管材范围Cutting pipe range： | Φ16--32（mm） |
切割电机power： | 0.37KW*4 |
电气系统electrical system： | 施耐德低压断路器Schneider low-voltage circuit breaker |
切割控制方式Cutting control method： | PLC 电脑自动控制PLC computer automatic control |
| |
它由牵引机和切割机的组合组成，分别操作。它由自动气缸压缩，可以轻松调整夹紧力 It is composed of a combination of a traction machine and a cutting machine, operated separately. It is compressed by an automatic cylinder and can easily adjust the clamping force | |
A5、堆放架 Stacking rack 1台1set
堆放架结构：Stacker structure: | 料架式Material rack type |
堆放架长度：Stacker length: | 6000（mm） |
翻料板材质Material of turnover plate | 不锈钢Stainless steel |
| |
A6、300/600L混料机组： SKR-300/600L Mixing Mixer: 1组 1set
项目名称Name | 技术参数Technical parameter | |
300L 热 搅 拌 机Hot mixer | 热锅总容量：Total capacity of hot pot: | 300L |
有效容积：Effective volume: | 225L | |
锅体/锅盖材质：Pot body/lid material: | 铸铝Cast aluminium | |
电机功率：Motor power: | 55KW | |
桨叶材质：Blade material: | 优质304不锈钢High quality 304 stainless steel | |
温度显示：Temperature display: | 数显温控表Digital display temperature control meter | |
放料及开盖方式：Feeding and capping methods: | 气缸，电磁阀控制Cylinder, solenoid valve control | |
加热方式：Heating mode: | 自摩擦生热Self friction heat generation | |
混合时间：Mixing time: | 10~12min | |
600L 冷 搅 拌 机 | 冷锅总容量：Total capacity of cold pot: | 600L |
有效容积：Effective volume: | 375L | |
桨叶转速：Blade speed: | 80（r/min） | |
冷却方式：Cooling mode: | 水循环冷却Water circulation cooling | |
电机功率：Motor power: | 11KW | |
冷却时间：Cooling time: | 6~8min | |
桨叶材质：Blade material: | 优质304不锈钢High quality 304 stainless steel | |
温度显示：Temperature display: | 数显温控表Digital display temperature control meter | |
放料及开盖方式：Feeding and capping methods: | 气缸，电磁阀控制Cylinder, solenoid valve control | |
混料机电器部分：Electrical part of mixer: | 接触器施耐德Contactor Schneider | |
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A7、螺旋式上料机 Screw feeder 2台 2 sets
上料高度：Feeding height: | 主机2.2M，混料机3MHost 2.2M, mixer 3M |
上料方式：Feeding method: | 螺杆螺旋式上料Screw type feeding |
料斗材质：Hopper material: | 优质不锈钢High quality stainless steel |
上料电机：Feeding motor: | 供主机1.5KW，供混料机2.2KW1.5KW for main machine and 2.2KW for mixer |
螺杆材质：Screw material: | 304不锈钢304 stainless steel |
电器部分：Electrical part: | 施耐德Schneider |
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A8、随机配件Spare parts
序号No. | 名称Name | 数量Qty |
1 | 电位器potentiometer | 2pcs |
2 | 热电偶thermocouple | 2pcs |
3 | 按钮button | 2pcs |
4 | 接触器Contactor | 2pcs |
5 | 工具tool | 1 set |
FOB China.
- Delivery time: The Seller will hand over the goods to the buyer after 50 business days, excluding Saturdays, Sundays and public holidays ( 1- 5 days for ship departure and customs clearance) Both parties sign the contract and the seller receives the full payment, from the day confirm the sample draw(if have)
- Place of delivery: at the buyer's address, the buyer will receive the goods and put in place to install
Set up :
- The Seller completes the installation of the equipment for the buyer within one week from the date the equipment is returned to the buyer's location.
Acceptance :
1 .Equipment that is considered valid must meet the following requirements:
2 .Specifications and functions of the machine match the content of this contract.
3 .Electrical, mechanical and control systems run smoothly.
4 . Run out sample products as required.
5 .Must have a certificate of quality of the place of production and documents attached to the machine.
ARTICLE 2 : PAYMENT METHOD
The buyer makes payment to the seller in 02 times by transfer to the seller's account.
First time: The buyer advances to the seller 30% of the contract value, right after the two parties sign the contract.
2nd time: The buyer pays the seller 70% of the contract value, immediately after the seller sends the video of the acceptance of the camera and the picture, sends the standard sample to the buyer ( IF YES) . The seller will send a notice of delivery to the buyer.
ARTICLE 3 : WARRANTY
Warranty period: within 12 months from the acceptance date of the equipment.
During the warranty period, if the equipment is defective by the manufacturer of the Seller, the
Seller is responsible for the presence at the purchaser factory within 48 hours of being notified to repair the equipment. All costs incurred will be borne by the Seller.
( If the device is faulty by the user or is affected by unintended issues such as
Unstable electrical lines, collisions, natural disasters, unclean hygiene, the purchaser must be fully responsible for paying for repair and other replacement expenses)
ARTICLE 4 : BUYER' S LIABILITY
1 Provide auxiliary systems and handover surface installation equipment. The auxiliary systems include: supply of supplies and preparation of 3 Phase 380V / 50Hz power supply systems for electrical appliances including switches, sockets, power wires, Electric three- phase electric switches, electric lines, steam- lines, gas lines, gas valves, pipes, elbows,
The buyer is responsible for dropping the item at the buyer's address to the correct location
2 The purchaser shall be responsible for sending the representative to receive the goods and taking over the test when the equipment has been installed and the instruction manual is used.
3 The buyer pays the seller under Article 4 of this contract.
4 The expenses such as other expenses for foreign engineers in china will be paid by the Seller.
5 The Other expenses such as airplane, visa, travel expenses and dining, hotel for technical will be charged by the buyer,the buyer will be pay for the engineer 100USD each day .
ARTICLE 5 : SELLER'S LIABILITY
1 Commitment to deliver the equipment to the purchaser in accordance with the type and design of this contract.
2 Vendors undertake:
Asian. Ensure time and progress of equipment handover
B. Assurance of quality and content in accordance with agreement requirements.
C. Vendors nominate technical staff to assist, install and guide the buyer to operate and use the equipment well when installing the machine
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