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OG-YD1500 Full Automatic 2 Cavities PET Bottle Blowing Machine

 

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Full Automatic 2 Cavities PET Bottle Blowing Machine

Part I. Project Presentation

Project Name: Full Automatic 2 Cavities PET Bottle Blowing Production Line

Specification & Capacity: 800-1200BPH (500ml  12g  Jumbo bottle)

Material

Shape

Volume

Weight

Neck Type

PET

/

500ml

12g

30

Container drawings/photos

    

Bottle Neck (for reference)

Normal Bottle

Light Weight Bottle

 

330-350ml

14g

3025,1810, 1881

330-350ml

10g

2925

500-600ml

16-19g

3025,1810, 1881

500-600ml

12g

2925

750ml-1000ml

23-28g

3025,1810, 1881

750ml-1000ml

18g

2925

1500ml

32-39g

3025,1810, 1881

1500ml

28g

2925

 

Part II. Parameter & Configuration

Unit 1. Automatic PET Bottle Blowing Machine

 

Technical Description

Main parameter

Model

OG-YD1500

Main Machine Parameter

Cavity

2 cavities

Clamping Force

35000KG

Mold Route

110mm

Stretching Rod Route

330mm

Bottom Mold Route

50mm

Bottle Spacing

110mm

Preform Heating Heads

52pcs

Products Parameter

Max Capacity

1500ml

Max Bottle Height

260mm

Max Bottle Diameter

100mm

Max Preform Height

100mm

Max bottle Neck Size

28-30mm

Theoretical Output Capacity

1200BPH(500ml, 12g, 30 neck standard bottle)

Electrical Parameter

Heating Oven Qty.

1*1pcs

Heating Lamp Qty.

9pcs

Heating Configuration Power

18KW

Total Power Capacity

20KW

Voltage

380V/50Hz

Air Source Parameter

Working Pressure

0.7-0.9Mpa

Blowing Pressure

2.5-3.0Mpa

High Pressure Consumption

2.0m3/min

Total Power

22KW

Cooling Chiller Parameter

Temperature

9-13˚C

Pressure

0.4Mpa

Power

3-5HP

Dimension

Main Machine Size

1600*1200*1900mm

Weight

1.0T

Main Components

Low Voltage electric parts

France/China

 

PLC

China

 FLEXEM

touch screen

China

Throttle valve

Taiwan, China

 

Pressed preform cylinder

Taiwan, China

Preform clipper lift cylinder

Taiwan, China

Clipper pneumatic finger

Taiwan, China

Sealing cylinder

China

YONGCHENG

Action valve

USA

QUANJIA

Pressure regulating valve

China

YONGCHENG

Light eye detection

China

 

slider

Taiwan, China

 

Heating the lamp tube

China

Ruby far infrared ray

Note: This model does not accept specified brands of electrical components, cylinders, actuators, Utetheisa Kong presses, etc.! Final configurations are provided by the manufacturer.


Unit 2. The screw supercharged Air Compressor system & Chiller


 

Briefly Introduction:

YUDA Our air compressor system will make sure there will be sufficient and clean air supplied to the blowing machine system, as the blowing machine is driven by the electrical servo motor, so no need the low pressure air compressor. Besides we improved the air supplying structure which makes better use of the high pressure air, this blowing machine only needs 5.0m3/min; 30bar. This increases the use efficiency by 30%.

This air compressor design is from America famous Ingersoll brand, and already take place of the Ingersoll market in China when speak of the piston high pressure air compressor, with the mature technical and high

precision, it always supplies the sufficient air capacity and pressure, machine key part which needs to be moved frequently, adopts the “King Herbiger” high pressure valve and SKF well-know bearing to make it have same performance even after 5 or 6 years.

Considering the safety and automation, this air compressor equips safety valve and automatic pressure and sewage exhaust valve, so even unskilled engineer can handle it after basic trainings.

 

Moreover, there will be air filters&dryers equipped to make sure the outlet air will be up to sanitary grade, without dust, water, oil and bad smell, there will be no second pollution on the preforms. The 2 set air filters, oil separator and dryer will be connected already in a mounted unit, quite convenient for the transportation and site installation.

We equip 1m3 volume air storage tank, this tank has the function of buffer mainly, on one hand the air compressor can use this tank to rest, no need to work all the time, on the other hand, the pressure supplied to the blowing machine will be stable not flexible.

In short, this air compressor system will be the perfect companion for your CHAMPION blowing machine.

Main Parameter

Air capacity

2m3

Air pressure

30bar

Outlet HP air temperature(after dryer)

10-30℃

Outlet HP air filter precision

Up to 0.01ppm

Air compressor power

22kw

Air compressor dimension

L2200mm*W2070mm*H1800mm

Air compressor weight

1900kg

Chiller(5HP)

 

Item

Unit

Data

Type


Fan type (5HP)

Lift

M

19

Max.Flow rate of chilled water

L/min

800

Power

KW

2.25

Extermal dimensions

mm

640*1150*1150

High Pressure Air Tank  (0.6m³/30Bar)




Item

Unit

Data

Model


0.6m³/30

Capacity

M3

0.6

Air Pressure

Mpa

3.0

Height

mm

2030

Diameter

mm

700

Weight

KGS

500

 

 

Unit 3. Spare Parts List (for free)

No.

Part Name

Specification

Quantity

Remark

1.

Tool box

/

1

2.

Inner hexagon spanner

9 pcs/set

1

 

3.

Wrench

8-10

1

4.

Wrench

12-14

1

5.

Wrench

17-19

1

6.

Straight pliers

/

1

7.

Cross pliers

/

1

8.

Adjustable wrench

/

1

9.

Miniature circuit breaker

NXB-63 D63 1P

1

 

10.

Spring-loaded thermistor

PT100 3 Meters

1

11.

Emergency stop button

NP2-BS542

1

 

12.

Black 1 normally open button

NP2-BD21

1

13.

Heating Lamp

680*220V*1500

1

Note:

Ø The final size and model of the equipment may be changed according to the final confirmed products.

Ø Other additional specification can also be handled, but relevant change-over parts or new designs are needed to be increased. The data to be confirmed still needs to be provided to Seller.

Ø Final technical parameters and design will be confirmed by evaluation after getting all data and samples.

Ø Photos only for reference, the color and design might be different as the technology updates.

Part 5: Customer case

 

Part 6: Customer product display

 

 

 

 

Part IV. Payment Terms, Delivery, Installation & Warranty

 FOB GUANGDONG CHINA

- Delivery time: The Seller will hand over the goods to the buyer after 30 business days, excluding Saturdays, Sundays and public holidays (1-5 days for ship departure and customs clearance) Both parties sign the contract and the seller receives the full payment,from the day confirm the sample draw(if have)

- Place of delivery: at the buyer's address, the buyer will receive the goods and put in place to install

 

Set up :

- The Seller completes the installation of the equipment for the buyer within one week from the date the equipment is returned to the buyer's location.

Acceptance :

1. Equipment that is considered valid must meet the following requirements:

2. ü Specifications and functions of the machine match the content of this contract.

3. ü Electrical, mechanical and control systems run smoothly.

4. ü Run out sample products as required.

5. ü Must have a certificate of quality of the place of production and documents attached to the machine.

ARTICLE 2: PAYMENT METHOD

1. The buyer makes payment to the seller in 02 times by transfer to the seller's account.

2. v First time: The buyer advances to the seller 30% of the contract value, right after the two parties sign the contract.

3. v 2nd time: The buyer pays the seller 70% of the contract value, immediately after the seller sends the video of the acceptance of the camera and the picture, sends the standard sample to the buyer (IF YES). The seller will send a notice of delivery to the buyer.

ARTICLE 3: WARRANTY

Warranty period: within 12 months from the acceptance date of the equipment.

During the warranty period, if the equipment is defective by the manufacturer of the Seller, the Seller is responsible for the presence at the purchaser factory within 48 hours of being notified to repair the equipment. All costs incurred will be borne by the Seller.

(If the device is faulty by the user or is affected by unintended issues such as

Unstable electrical lines, collisions, natural disasters, unclean hygiene, the purchaser must be fully responsible for paying for repair and other replacement expenses)

 

ARTICLE 4: BUYER'S LIABILITY

1 Provide auxiliary systems and handover surface installation equipment. The auxiliary systems include: supply of supplies and preparation of 3 Phase 220V / 50Hz power supply systems for electrical appliances including switches, sockets, power wires, Electric three-phase electric switches, electric lines, steam-lines, gas lines, gas valves, pipes, elbows,

The buyer is responsible for dropping the item at the buyer's address to the correct location

2 The purchaser shall be responsible for sending the representative to receive the goods and taking over the test when the equipment has been installed and the instruction manual is used.

3 The buyer pays the seller under Article 4 of this contract.

4 The expenses such as other expenses for foreign engineers in china will be paid by the Seller.

5 The Other expenses such as airplane, visa, travel expenses and dining, hotel for technical will be charged by the buyer,the buyer will be pay for the engineer 150USD each day .

 

ARTICLE 5: SELLER'S LIABILITY

1 Commitment to deliver the equipment to the purchaser in accordance with the type and design of this contract.

2 Vendors undertake:

Asian. Ensure time and progress of equipment handover

B. Assurance of quality and content in accordance with agreement requirements.

C. Vendors nominate technical staff to assist, install and guide the buyer to operate and use the equipment well when installing the machine.

 


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Contact us
GUANGDONG CHAMPION AUTOMATION TECHNOLOGY CO.,LTD

Telephone: 020-38912384

Email :

Sales@champion-automation.com

Fax: 020-38912463

Tel: 0086-18816899059, 15018408881

Add:Room 2116,No 101-1 ,Li Xin 12th street, Xin Tang Town, Zeng Cheng District, Guang Zhou, Guang Dong province, China

 

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