PET Linear blowing machine OG-Q10L2
Technical parameter
Item | Q10L2 | |
Bottle type specification | Cavity | 2 |
Max.volume | 10L | |
Bottle mouth maximum overall DIdiameter | 38-70mm | |
Bottle biggest diameter | 240mm | |
Bottle maximum height | 380mm | |
Production specification | Theoretical output | 1200BPH |
Bottle type capacity | 10L | |
Bottle type | circular | |
Power specifications | Light tube quantity | 40pcs |
Light tube power | 2.5KW | |
Maximum heating power | 48KW | |
All electric machine installation | 51KW | |
Actual consumption | 35.7KW | |
Air pressure specification | Work pressure | 7-9kg/cm2 |
Low-pressure gas consumption | 1600L/min | |
Blow bottle pressure | 25-35kg/cm2 | |
Higher -pressure gas consumption | 3400Ltr/min | |
Forzen water specification | Work pressure | 5-6 kg/cm2 |
Temperature range | 10℃ | |
Consumption | 6000kcal/hr | |
Forzen water flow | 50L/min | |
Machine specification | Size of the machine | 6.2X1.8x2.25 |
Weight of the machine | 6.5ton | |
Configuration list
Control system
| XINJIE PLC, generalized programming language, program update, convenient update, free maintenance, high precision, fast response.
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Pneumatic system
| The servo motor use SMC cylinder. Low-pressure control systems match with FESTO and PARKER, respectively assimilating and using the professional advantage of these top brands, making the machine work more faster and improve response speed. |
| High-pressure blowing control system all use Parker, diameter is large, fast response speed.
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Sensor system
| High quality imported sensor & switch system including proximity switch, photoelectric switch, and electronic magnet switch to keep production process going step by step and avoid any possible damage on machine. |
Heating system
| Q automatic stretch blow molding machine adopts infrared type heating mode, whose superior thermal-radiation and thermal penetrability provide machine with powerful heating to meet strict preform heating requirement under speedy moving. Infrared heating lamps placed onto three heating zone with 10 sets of independent voltage adjusting module and advanced microcomputer controller, can offer ideal heating for preform in different size. Each lamp's horizontal position is adjustable to keep the machine flexible. |
| Cooling bottle neck avoid bottle neck deformation |
Clamping system
| Q adopts four-plate type toggle clamping unit to provide powerful clamping force and increase the clamping speed. Apart from the four-plate type toggle clamping unit, there is a high pressure assistant clamping device that is special designed to get a firm clamping. |
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Servo motor | 1, precision, speed and torque of the closed loop control;Overcome the problem of step motor. 2, rotational speed, high speed performance is good, generally rated speed can reach 2000 ~ 2000 RPM; 3.stability, low speed running smoothly, won't produce similar to the stepper motor during low speed running step run phenomenon.Suitable for high speed response to the requirements of the occasion; 4.timeliness: motor deceleration dynamic response time is short, usually within a few milliseconds;
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Reducer | |
| Q fully automatic pet bottle mchine. Bar distance and circuitous type pre-form carrier systems, energy saving 50﹪
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Features
A. Stable performance with advanced PLC.
B. Conveying preforms automatically with conveyor.
C. Strong penetrability and good and swift distribution of the heat by letting the bottles rotate by itself and revolute in the rails simultaneously in the infrared preheater.
D. High adjustability to enable the preheater to preheat preforms in shapes by adjusting the light tube and the length of the reflecting board in the preheating area, and eternal temperature in the preheater with an automatic thermostatic apparatus.
E. High safeties with security automatic-locking apparatus in each mechanical action, which will make the procedures turn into a state of safety in case of a breakdown in certain procedure.
F.No contamination and low noise with the air cylinder to drive the action instead of the oil pump.
G. Satisfaction with different atmospheric pressure for blowing and mechanical action by dividing the blowing and action into three parts in the air pressure diagram of the machine.
H. Strong clamping force with high pressure and double crank links to lock the mold.
I. Two ways of operating: automatic and manual.
J. Safe, reliable, and unique design of the position of valve to make the air pressure diagram of the machine easier to understand.
K. Low cost, high efficiency, easy operation, easy maintenance, etc, with automatic technological process.
L. Contamination is avoided for the bottle body.
M. Ideal effect of the chilling with the chilling system.
N. Easy installation and starting
O. Low rejection rate: less than 0.3percent.
Parts Picture
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Pressure regulating table | Temperature control module | Circuit breaker |
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Amplifier module | Magnetic switch | Pneumatic finger |
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Electrical control box | Detection switch | Heating tube |
Spare part list(Free)
Sequence number | Name | Quantity | Remark |
1 | Light tube | 10 pcs | |
2 | 0-rings(complete machine) | 1set | |
3 | seal rings | 10 pcs | |
4 | Monkey wrench | 1 pcs | |
5 | cross wrench Straight Screwdriver | Each for1 pcs | |
6 | High temperature wire, air tube | Each for 5 meter | |
7 | Inner hex wrench(set) | 1set | |
8 | Approach switch | 2 pcs | |
9 | Switch | 5 pcs |
Optional configuration (additional charge)
| Function:If choosing this device, you only need to provide a network cable, then my company engineers can inspect the operation condition of machine at any corner of the world, with convenient maintenance and troubleshooting ,to provide timely technical support.
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| Function: Bottles can directly connect to filling machine in order after bottle blowing done |
Auxiliary machines
| 1,High pressure air compressor Air compressor system, tie-in use combination series high pressure gas system. Convenient maintenance, easy inspection and troubleshooting. |
| 2,Chiller Mainly used for cooling the mould and guarantee the bottle part not damaged in the heating process, to improve the quality of finished products and production efficiency.
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| 3,Filter system Main function is cool high pressure air to achieve a more ideal working temperature and increase the service life of pneumatic components and filter the impurities and oil in the air, improving product cleanliness.
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FOB Guang Dong China.
- Delivery time: The Seller will hand over the goods to the buyer after 60 business days, excluding Saturdays, Sundays and public holidays (1-5 days for ship departure and customs clearance) Both parties sign the contract and the seller receives the full payment
- Place of delivery: at the buyer's address, the buyer will receive the goods and put in place to install
Set up :
- The Seller completes the installation of the equipment for the buyer within one week from the date the equipment is returned to the buyer's location.
Acceptance :
l Equipment that is considered valid must meet the following requirements:
l ü Specifications and functions of the machine match the content of this contract.
l ü Electrical, mechanical and control systems run smoothly.
l ü Run out sample products as required.
l ü Must have a certificate of quality of the place of production and documents attached to the machine.
ARTICLE 2: PAYMENT METHOD
v The buyer makes payment to the seller in 02 times by transfer to the seller's account.
v v First time: The buyer advances to the seller 30% of the contract value, right after the two parties sign the contract.
v v 2nd time: The buyer pays the seller 70% of the contract value, immediately after the seller sends the video of the acceptance of the camera and the picture, sends the standard sample to the buyer (IF YES). The seller will send a notice of delivery to the buyer.
ARTICLE 3: WARRANTY
Warranty period: within 12 months from the acceptance date of the equipment.
During the warranty period, if the equipment is defective by the manufacturer of the Seller, the Seller is responsible for the presence at the purchaser factory within 48 hours of being notified to repair the equipment. All costs incurred will be borne by the Seller.
(If the device is faulty by the user or is affected by unintended issues such as
Unstable electrical lines, collisions, natural disasters, unclean hygiene, the purchaser must be fully responsible for paying for repair and other replacement expenses)
ARTICLE 4: BUYER'S LIABILITY
1 Provide auxiliary systems and handover surface installation equipment. The auxiliary systems include: supply of supplies and preparation of 3 Phase 220V / 50Hz power supply systems for electrical appliances including switches, sockets, power wires, Electric three-phase electric switches, electric lines, steam-lines, gas lines, gas valves, pipes, elbows,
The buyer is responsible for dropping the item at the buyer's address to the correct location
2 The purchaser shall be responsible for sending the representative to receive the goods and taking over the test when the equipment has been installed and the instruction manual is used.
3 The buyer pays the seller under Article 4 of this contract.
4 The expenses such as other expenses for foreign engineers in china will be paid by the Seller.
5 The Other expenses such as airplane, visa, travel expenses and dining, hotel for technical will be charged by the buyer,the buyer will be pay for the engineer 200USD each day .
ARTICLE 5: SELLER'S LIABILITY
1 Commitment to deliver the equipment to the purchaser in accordance with the type and design of this contract.
2 Vendors undertake:
Asian. Ensure time and progress of equipment handover
B. Assurance of quality and content in accordance with agreement requirements.
C. Vendors nominate technical staff to assist, install and guide the buyer to operate and use the equipment well when installing the machine.
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