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PU spring tube extrusion line

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Product Detail

SJ55/28 PU弹簧管生产线

SJ55/28 PU spring tube extrusion line

          设备配置、技术、价格方案书

Equipment configuration, technology and price proposal

1. 生产线配置清单及技术性能Configuration list and technical performance of production line

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

一、生产线所需条件及相关要求:Conditions and relevant requirements for production line

 

1.1 原料及产量: Raw materials and output:

原料Raw materia

PU(颗粒料pellet)

生产能力production capacity

35--55 kg/h  (管子大小厚度有浮动according to the diameter and thickness)

 

 

 

 

 

 

 





1.2工作条件 (由用户提供)Operating conditions (provided by the user)

安装尺寸 (M) Installation dimension (M)

18(长L)×3.0(宽W) × 2.8(高H)  

温度/湿度Temperature/humidity

≤40℃, ≤95%

电源Power Supply

3P, 380V, 50 Hz

控制线/电缆Control wire/cable

客户负责从墙面电源到生产线控制柜。The customer is responsible for the power supply from the wall to the control cabinet of the production line.

冷却水软管/管Cooling water hose/pipe

水供应水池到机器客户计算生产线的数量及需水量The quantity and water demand of the production line are calculated from the water supply pool to the machine customer

润滑油Lubricating oil

L-CKC220/320中负荷工业齿轮油≈120KG L-CKC220/320 medium load industrial gear oil ≈ 120KG

生产线中心高Center height of production line

1000mm

 

 

1.3能源消耗energy consumption

该生产线总功率Total power of the production line

约32KW

冷却水(循环水)Cooling water (circulating water)

≤20℃,   ≥0.3Mpa, ~25-35 M3/hr

压缩空气compressed air

0.3m3/min, 0.4Mpa-0.8Mpa

2、配置及价格Configuration and price

序号NO.

设备名称Equipment name

数量Amount

备 注  (380V 、50HZ)

1

真空粒料上料机 vacuum granular feeder

1台1set

自动吸料Automatic suction

2

75KG干燥料斗75KG drying hopper

1台1set


3

SJ55/28单螺杆挤出机SJ55/28 single screw extruder

1台1set

15KW国产电机15KW domestic motor

4

PU管材模具PU pipe mold

1套1set

标准管径

5

6米真空浸泡箱6 m Vacuum Soaking box

1台1set


6

皮带式牵引机Belt claw tractor

1台1set


7

单功位收卷机One position winder

1台1set


8

弹簧管制成机
Spring tube assembly machine

1台

选配 OPTION

 

 

3、参数及相关性能:Parameters and related performance:

A1、SLG真空粒料上料SLG vacuum granule feeder:                    1台1set

1、主要参数:Main parameter

电机功率:Motor power:

1.1(Kw)

最大上料能力:Maximum feeding capacity

100-150(Kg/h)

2、设备简介:Equipment introduction:

主机与料桶采用分别设计,安全方便,独立滤清装置,方便清除积尘。The host and bucket are designed separately, which is safe and convenient. The independent filtering device is convenient to remove dust.

 

A2、SDG干燥料斗Drying hopper                                     1台1set

1、主要参数:

料斗容量:Main parameter

75(KG)

加热功率:Heating power

6.5(KW)

风机功率:Fan power:

0.21(KW)

2、设备简介:Equipment introduction:

整体为不锈材质结构,热分布均匀,热置换快。The whole structure is made of stainless material, with uniform heat distribution and fast heat exchange.

 

A3、SJ55/28单螺杆挤出机single screw extruder:                     1台1set


项目名称Name

技术参数Technical parameter

挤

出

机Extruder

设计挤出量:Design extrusion amount:

35---55(KG/H)

整机重量:Operating Weight:

≈800(kg)

电动机厂家:Motor manufacturer:

国产交流电机Domestic AC motor

控制方式:Control mode:

数显高精度温控表按扭式Digital display high-precision temperature control meter button type

机头与模头法兰盘置方式:Flange mounting mode of machine head and die head:

法兰方式,螺栓连接Flange type, bolted connection

螺

杆Screw

直径Diameter

50/28(mm)材质:38CrMoAlA,氮化处理,硬度:HV>910,氮化层深度:0.4-0.7mm,脆性:2级75 (mm) material: 38CrMoAlA, nitriding treatment, hardness: HV > 910, nitriding layer depth: 0.4-0.7mm, brittleness: Grade 2

数量Number

1(根)1 (piece)

转速speed

70(r/min)

料

筒Hopper

加热方式Heating mode

铸铝加热圈cast aluminium heating ring

加热段数Number of heating sections

4段(4 area)

加热功率Heating power

12KW

温度控制范围Temperature control range

50--300(℃)

冷却段数Number of cooling sections

4段(4 area)

风机功率Fan power

0.37(KW)×4只pcs

冷却介质Cooling medium

风冷air cooling

料筒材质Hopper material

38CrMoAlA,氮化处理Nitriding treatment,硬度hardness:HV850-950,氮化层深度Nitriding layer depth:0.4-0.7mm,脆性:不大于2级

传

动

减

速

系

统Transmission and reduction system

主驱动电机功率(kw) Main drive motor power (kw)

15KW国产交流电机15KW Domestic AC motor

主驱动电机工作方式Working mode of main drive motor

交流电机皮带轮连接AC motor pulley connection

挤出机减速机Extruder reducer

国产Domestic  型号173減速机

主驱动电动机调试方式Main drive motor commissioning mode

交流变频调速AC Inverter speed regulation

电

气

系

统electrical system

电源空气开关Power air switch

   施耐德电器

所有微型断路器All MCBs

   施耐德电器

接触器Contactor

   施耐德电器

变频调速器Inverter speed governor

SINEE

 

A4、ФPU管材模具PU pipe mold:                                       1套1set

管材范围:Pipe range:

国内标准管径

定径套材质:Material of calibrating sleeve:

铜材料Copper material

定径套数量:Number of calibrating sleeves:

每个规格1套  1 set for each specification

 

 

A5、真空浸泡箱6M: 6 m Vacuum Soaking box:                         1台1set

1、主要参数:Main parameters:

定径范围:Calibrating range:

国内标准管径

箱体材质:Box material:

304不锈钢 总长6M (304 stainless steel, total length 6M)

真空泵功率及品牌:Vacuum pump power and brand:

1.1(kw)×1  (玉龙YULONG )

水泵功率及品牌:Pump power and brand:

0.75(kw)×1(台湾源立泵业Taiwan yuanli pump)

 

A6、皮带式牵引机:Belt claw tractor:                                  1台1set

皮带数量:Number of tracks:

2皮带  Two Belt

皮带宽度:belt width

65(mm)

最大牵引力:Maximum traction:

20000(N)

牵引速度:Traction speed:

1.7-20(m/min)

电机功率:Motor power:

0.75(kw)*2

变频器品牌:Inverter brand:

SINEE

有效牵引长度:Effective traction length:

600(mm)


 

 

A7、单功位收卷机One position winder                                 1台1set

1、主要参数: Main parameters:

结构:Structure:

气动护盘 

收卷:Roll in:

力矩电机驱动收卷,使盘卷始终处于收紧状态The torque motor drives the winding so that the winding is always in a tight state

 

排管:Drain pipe:

自动排管,使管道收卷时顺序盘卷,美观漂亮Automatic pipe laying, which makes the pipes coiled in order, beautiful and beautiful

 

 

 

A8、弹簧管制成机  

1、主要参数: Main parameters:

结构:Structure:

辊式缠绕

 

 

 

     FOB China.

- Delivery time: The Seller will hand over the goods to the buyer after 45 business days, excluding Saturdays, Sundays and public holidays (1-5 days for ship departure and customs clearance) Both parties sign the contract and the seller receives the full payment

- Place of delivery: at the buyer's address, the buyer will receive the goods and put in place to install

 

Set up :

- The Seller completes the installation of the equipment for the buyer within one week from the date the equipment is returned to the buyer's location.

Acceptance :

l  Equipment that is considered valid must meet the following requirements:

l   Specifications and functions of the machine match the content of this contract.

l   Electrical, mechanical and control systems run smoothly.

l   Run out sample products as required.

l   Must have a certificate of quality of the place of production and documents attached to the machine.

ARTICLE 2: PAYMENT METHOD

v The buyer makes payment to the seller in 02 times by transfer to the seller's account.

v  First time: The buyer advances to the seller 30% of the contract value, right after the two parties sign the contract.

v  2nd time: The buyer pays the seller 70% of the contract value, immediately after the seller sends the video of the acceptance of the camera and the picture, sends the standard sample to the buyer (IF YES). The seller will send a notice of delivery to the buyer.

ARTICLE 3: WARRANTY

Warranty period: within 12 months from the acceptance date of the equipment.

During the warranty period, if the equipment is defective by the manufacturer of the Seller, the Seller is responsible for the presence at the purchaser factory within 48 hours of being notified to repair the equipment. All costs incurred will be borne by the Seller.

(If the device is faulty by the user or is affected by unintended issues such as

Unstable electrical lines, collisions, natural disasters, unclean hygiene, the purchaser must be fully responsible for paying for repair and other replacement expenses)

 

ARTICLE 4: BUYER'S LIABILITY

1 Provide auxiliary systems and handover surface installation equipment. The auxiliary systems include: supply of supplies and preparation of 3 Phase 220V / 50Hz power supply systems for electrical appliances including switches, sockets, power wires, Electric three-phase electric switches, electric lines, steam-lines, gas lines, gas valves, pipes, elbows,

The buyer is responsible for dropping the item at the buyer's address to the correct location

2 The purchaser shall be responsible for sending the representative to receive the goods and taking over the test when the equipment has been installed and the instruction manual is used.

3 The buyer pays the seller under Article 4 of this contract.

4 The expenses such as other expenses for foreign engineers in china will be paid by the Seller.

5 The Other expenses such as airplane, visa, travel expenses and dining, hotel for technical will be charged by the buyer,the buyer will be pay for the engineer 200USD each day .

 

ARTICLE 5: SELLER'S LIABILITY

1 Commitment to deliver the equipment to the purchaser in accordance with the type and design of this contract.

2 Vendors undertake:

Asian. Ensure time and progress of equipment handover

B. Assurance of quality and content in accordance with agreement requirements.

C. Vendors nominate technical staff to assist, install and guide the buyer to operate and use the equipment well when installing the machine.

 


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GUANGDONG CHAMPION AUTOMATION TECHNOLOGY CO.,LTD

Telephone: 020-38912384

Email :

Sales@champion-automation.com

Fax: 020-38912463

Tel: 0086-18816899059, 15018408881

Add:Room 2116,No 101-1 ,Li Xin 12th street, Xin Tang Town, Zeng Cheng District, Guang Zhou, Guang Dong province, China

 

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