待议
OG-HPC800-ф105单螺杆斜式小型片材机
一、主要技术参数
项目 Item | 单位 Unit | 规格 Specification | 备注 Remark |
处理物料 Processed material | PP PS PP PS | ||
片材厚度 Sheet thickness | mm | 0.3-2.0 | |
厚薄偏差 Thickness deviation | mm | ±0.01 | |
螺杆规格 Specification of screw | mm | Φ105x33 | |
片材有效宽度 Effective width of sheet | mm | ≤720 | 可调 Adjustable |
***挤出量 Max extrusion capacity | Kg/h | 180-200 | |
片材线速度 Linear speed of sheet | m/min | ≤15 | |
二、机组组成 Unit component
序号 Number | 机组组成 Unit component | 单位 Unit | 数量 Quantity | 备注 Remark |
1 | Φ105挤出机 Φ105Extruder | 台 set | 1 | |
2 | 斜式压片定型机 Diagonal sheet molding machine | 台 set | 1 | |
3 | 切边装置 edge cutting device | 套 set | 1 | |
4 | 自然冷却装置 natural cooling device | 套 set | 1 | |
5 | 行走装置 running device | 套 set | 1 | |
6 | 恒温水箱 Constant temperature water tank | 套 set | 1 | |
7 | 牵引机 traction machine | 台 set | 1 | |
8 | 单工位收卷 Single winding machine | 台 set | 1 | |
9 | 过滤网 strainer | 套 set | 1 | |
10 | 连接体 connector | 套 set | 1 | |
11 | 模头 mould head | 套 set | 1 | |
12 | 熔体计量泵 Melt pump | 套 set | 1 |
三、 单机形式 Single machine form
(一)φ105挤出机 φ105 Extruder
1. 螺杆、机筒材料:38CrMoALA氮化处理;
The material of screw and cylinder: 38CrMoALA nitrogen treatment ;
螺杆:渗氮处理,高频淬火,电镀硬铬层,喷涂双金属合金层
Spraying bimetal alloy layer and nitriding treatment,High frequency quenching
2. 不锈钢料斗,钢板厚度1.5mm;
Stainless steel hopper, thickness of steel plate: 1.5mm;
3. 主电机形式:交流电机(金狮);
Motor form: AC motor (JINSHI);
4.变频器:正弦变频器;
Frequency converter: SINEE converter;
5.减速器:挤出机专用225#减速器,硬齿面、高扭速、低噪音(海茂);
Reducer: the special 225#reducer of extruder, hard tooth surface, high twist speed, low noise (HaiMao)
6.加热器:不锈加热器,固态继电输出,台松温控仪PID自动控制;
Heater: stainless steel heater, solid relay output, Teshow temperature controller PID automatic control;
7.冷却:风机冷却,不锈钢外罩,钢板厚度1.5mm;
Cooling: draught fan cooling, stainless steel cover, thickness of steel plate is 1.5mm;
8.主要技术参数 Main Technical Parameter
驱动电机功率 drive motor power | 55kw(6极) 55kw(6 pole) |
螺杆直径 screw diameter | 105 mm |
螺杆形式 screw form | 分离式 separating |
螺杆长径比 L/D ratio of screw | 33:1 |
螺杆***转速 max rotating speed | 90 rpm |
***挤出量 max extrusion capacity | 180-200KG/小时 |
加热段数 heating part number | 6 |
加热功率 heating power | 约37 kw about 37 kw |
冷却段数 cooling part number | 6 |
(二)三辊斜式压片定型机 Sheet Diagonal Molding Machine
1. 传动方式:辊筒独立电机传动;
Driving way: Roller independent driving;
2. 辊筒轴承:日本NSK;
Roller bearing: Japan NSK;
3. 主要技术参数 Main Technical Parameter
定辊筒规格 specification of setting roller
| Φ316x850mm 2条(two pcs)
|
压辊规格 specification of thickness sheet compression roller | Ф316x850mm 1条(one pc) |
辊筒规格/加工方式 Roller size/Process way | 壁厚12.5mm,内胆电镀 Wall thickness 12.5mm,electroplating inside |
辊筒材质 Roller material | 合金 Alloy |
辊筒***线速度 max linear velocity 辊筒径向跳动精度 circular run out accuracy of roller | 15m/min
≤0.01mm |
辊筒表面粗糙度 roughness of roller surface | Ra0.025pm |
电机功率 motor power | 2.2kw*3 |
(三)切边装置 Edge cutting device
1. 刀体材质:优质合金钢(特殊材料订制);
Material of blade: alloy steel with high quality;
2. 旋转下刀:刀架横向可调式;
Revolve way: blade carrier is adjustable;
(四) 自然冷却导辊架 Natural Cooling Device
1. 导辊规格:φ80x850mm;
Specification of running roller: φ80x850mm;
2. 精磨钢辊,表面阳极硬化处理,共8条;
Fine grinding steel roller, surface with anode hardening, 8 in all;
(五) 行走装置 Running Device
1. 行走方式:电机与蜗杆减速器直连转动;
Running way: motor and worm reducer move directly;
2. 电机功率:0.37kw;
Motor power: 0.37kw;
(六) 牵引装置 Traction Device
1. 牵引辊形式:一根橡胶辊,另一根镀铬钢辊;
Traction roller form: one rubber roller and one chromeplated steel roller;
2. 传动电机:交流电机;
Driving motor: AC frequency motor;
3. 变频器:正弦变频器
Frequency converter: SINEE converter;
4. 螺筒压合方式:橡胶辊气缸压合;
Pressing way of rollers: rubber rolls cylinder press;
5. 主要技术参数 Main Technical Parameter
橡胶辊筒规格 specification of rubber roller | Φ215x850mm |
镀铬辊筒规格 specification of chromeplated roller | Φ215x850mm
|
***线速度 max linear speed | 15m/min |
电机功率 motor power | 1.5kw |
模头 Die head
模具结构 Mould struction | 衣架式流道,表层硬铬,镜面抛光,拉码式调节,优质 耐热材料 Coat hanger flow channel,surface hard chromium,mirror polishing,pull code adjustment,high quality heat resistant material |
模具间隙调整 Die head clearance adjustment | 上模唇推式弹性微调,下模唇可调节 The upper die lip push elastic micro adjustment,the lower die lip can be adjusted |
模头宽度 Die head width | 800MM 800MM |
制品宽度 Sheet width | 720mm 可调 720mm adjustable |
流道镀铬抛光处理 Polishing treatment of Chromium plating | 镀层厚度 0.01mm-0.02mm Thickness 0.01mm-0.02mm |
(八)过滤网 Strainer
液压换网器 hydraumatic screen changer | 液压元件、产地:台湾 hydraulic part origin: Taiwan |
结构形式 type of construction | 双工位、自动换网 double station, automatic screen changer |
液压功率 hydraulic power | 1.5KW |
加热区数 heating zone number | 1区 1zones |
加热功率 heating power | 9KW |
(九)熔体计量泵/压力传感器 Melt pump
泵体 Material for pump | 高温工具钢,铬镍合金钢 High Temperature Tool Steed or Chrome-Nickel Stell |
齿轮 Material for gear | 高温工具钢,渗氮钢,齿形为直齿,斜齿或人字齿 High Temperature Tool Steel or Nitrided Steel |
滑动轴承 Gear bearing | 高温工具钢 Straight ,helical or hearringbone |
轴封 Material for Sliding Bearing | 螺旋密封,填料密封,螺旋+填料密封,其它组合密封 High Temperature Tool Steel |
加热系统 Heating System | 电加热棒加热 Electric Rod Heating |
规格/流量范围 Model/Volume range | 0.5CC-3200CC |
压力传感器安装位置 Pressure sensor install position | 挤出机网前与泵后之间 During in extruder and melt pump |
压力传感器品牌 Pressure sensor brand | 上海朝晖 ChaoHui |
(十)单工位收卷机single winding machine
规格 specification | 3寸气涨轴 3 inch Pneumatic sharf |
卷取直径 winding diameter | ≦800mm |
卷取宽度 winding width | ≦750mm |
四、主要电器件 Main Electrical Equipments
1. 温控表:台松温控
Temperature controller: Teshow
2. 固态继电:上海春整
Solid relay:ShangHai ChenZhen
3. 继电器:欧姆龙
Relay: Omron
4. 接触器:LG
Contactor:LG
5. 面版按钮:上海INT
Panel button:INT
五、随机配件、说明书、工具 Accessories, instruction and tools
温控表 temperature controller | 1个/set |
固态继电器 Solid relay | 1只/set |
Ø16mm模头加热管 die head heating tube | 2 条/piece |
Ø 20mm模头加热管 die head heating tube | 4条/piece |
机筒加热圈 Heating ring | 1套 1 set |
铜刀 copper knife | 1把/piece |
变频器说明书 frequency conversion instruction | 1份/piece |
工具箱 tool box | 1个/piece |
加油壶 oiler | 1个/piece |
12时活动扳手 adjustable wrench of 12 inches | 1支/piece |
呆扳手 solid wrench | 1套/set |
内六角扳手 internal hexagonal wrench | 1套(另 12mm、14mm、19mm各增加1支) 1 set (12mm, 14mm, 19mm add one more respectively) |
钢丝钳 wire-cutter | 1把/piece |
螺丝刀 screwdriver | 2支(”+”字与”-”字各1支) 2 pieces (a cross-screwdriver and a flat blade screwdriver) |
10mm”T”形内六角扳手 internal hexagonal wrench(10mm with “T” shape) | 1支(模头专用) 1 piece (specially used by die head) |

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