020-38912384
18816899059@163.com
0086-18816899059
0086-15018408881
1600mm五层气泡膜机-双挤出设计
*图片仅供参考。
5层气泡膜机简介
5层气泡膜部分
II 机器运行示意图
III 生产步骤
1. 原料LDPE融化
2. 两层膜在高温下挤出
3. 气泡成型磨具
4. 压辊
5. 冷却轴
6. 第三层挤出原料融化
7. 第三层挤出机
8. 覆合轴
9. 覆合材料
10. 切废边和分条
11. 收卷废边
12. 收卷
详细规格
原材料 | 可使用100%回收LDPE材料 |
产品宽度 | 出膜宽度可调范围：1,020mm-1,620mm |
气泡膜厚度 | 2 layers: 0.03mm~0.20mm (abt. 25~80g/sq.m) 3 layers: 0.045mm~0.30mm (abt. 45~200g/sq.m) |
线速度 | ****快速度为标准气泡尺寸直径Φ10mm，45-50g/sq.m. |
产量 | 100kg--Max. 160kg/hr（产量取决于膜的厚度和宽度） |
加热功率 | 95kw |
Consumption power 设备使用功率 | 53-60kw |
Voltage电压 | 380V, 60Hz / 3 Phase |
Weight重量 | 10,000KGS |
Machine Details / 机器详细信息
OG-W160FA | Bubble layer (泡层) & Base layer（底层） | 3rd PE layer (平膜层) |
Screw diameter 螺杆直径 | Φ75mm /Φ65mm | Φ55mm |
Screw L:D ratio 螺杆长径比 | 1:34 | |
Screw material 螺杆机筒材质 | 38CrMOALA | |
Motor电机 | 30kw / 22kw | 15kw |
Inverter变频器 | 30kw / 22kw | 15kw |
Gear box 减速箱 | S350 / S336 | S300 |
Vacuum pump 真空泵 | 2.2kw | |
Bubble size 气泡规格 | Φ269mm bubble mould: Φ10X3.5mm Φ269mm花辘，气泡规格: Φ10X3.5mm | |
Winder收卷 | Manual cutting winder半自动收卷机 | |
Unwind stand 放膜架 | Magnet powder tension control for unwind stands 磁粉张力控制放膜架 | |
ⅠMain extruder part (bubble layer and base layer) 主挤出部分（气泡层和平膜层）
| |
Ø Temperature controller, Ammeter, Breaker, SWISS CARLO solid state reply (CE standard) Ø 温控表，电流表，断路器，瑞士CARLO固态继电器（CE标准） **CARLO solid state relay is famous brand, and reliable quality, prevent spark while machine running. | |
Ø Bubble layer泡层: 30kw SENLAN inverter（四川希望集团-森兰变频器）, 30kw XINYUAN motor（信源电机）, S350 gear box（减速箱）, Φ75mm screw & barrel（螺杆和炮筒）; Ø Base layer底层: 22kw SENLAN inverter（四川希望集团-森兰变频器）, 22kw XINYUAN motor（信源电机）, S336 gear box（减速箱）, Φ65mm screw & barrel（螺杆和炮筒）; **SENLAN is the most famous brand of inverter in China, for its good quality and low failure rate;森兰是中国***着名的变频器品牌，质量好，故障率低; **Screw & barrel（螺杆和炮筒加工处理）alloy treatment screw, material 38CrMoAlA, nitrogen treatment, L/d ratio is 34:1，合金处理螺杆，材质38CrMoAlA，渗氮处理，螺杆长径比34:1. | 2 set |
Ø Manual screen changer手动换网装置
| 2 set |
Ø 1.1kw moving motor, WX-60 worm reducer 1.1kw行走电机，WX-80蜗轮减速机
| 1 set |
Ø MALEX made adjustable T-Die (40# steel, heat treatment),hard chrome plating; Die lip width adjustable by manual external deckle type. 可调整模头（40＃钢，热处理），镀铬;模具宽度可由外挡塞条调整。
**advantages—when produce different thickness film, it can ensure product thickness uniformity, otherwise, the product will be uneven **优点 - 当生产不同厚度的薄膜时，可以保证产品厚度均匀性。 | 1 set |
Ø Stainless steel hopper & resin auto loader 不锈钢储料斗，自动吸料机
| 2 set |
II. Sub extruder part (3rd PE layer) 副挤出部分（平膜层） | |
Ø Temperature controller, Ammeter, Breaker, SWISS CARLO solid state reply (CE standard) Ø 温控表，电流表，断路器，瑞士CARLO固态继电器（CE标准） | |
Ø 15kw SENLAN inverter（四川希望集团-森兰变频器）, 15kw SIEMENS motor（西门子电机）, S300 gear box（减速箱）, Φ55mm screw & barrel（螺杆和炮筒）; **Screw & barrel（螺杆和炮筒加工处理）alloy treatment screw, material 38CrMoAlA, nitrogen treatment, L/d ratio is 34:1，合金处理螺杆，材质38CrMoAlA，渗氮处理，螺杆长径比34:1. | 1 set |
Ø Manual screen changer手动换网装置 | 1 set |
Ø 1.1kw moving motor, WX-60 worm reducer 1.1kw行走电机，WX-60蜗轮减速机 | 1 set |
Ø MALEX made adjustable T-Die (40# steel, heat treatment),hard chrome plating; Die lip width adjustable by manual external deckle type. 可调整模头（40＃钢，热处理），镀铬;模具宽度可由外挡塞条调整。 | 1 set |
Ø Stainless steel hopper & resin auto loader 不锈钢储料斗，自动吸料机 | 1 set |
III. Forming part成型部分 | |
Ø Φ269mm forming cylinder, surface chrome plating (bubble size is customized) Φ269mm花辘，表面镀铬（气泡尺寸定制） Bubble size (on mold)气泡尺寸（模具上）: Φ10mm x3.5 mm
**advantages of Malex forming cylinder / 铭雄花辘优点 1. With independent water circulation at both side, ensure the cooling effect on the cylinder surface is high-efficient and uniformized;两侧独立水循环，确保花辘表面的冷却效果***均匀; 2, By the CNC machine processing , ensure the bubbles on the mold distributed evenly; 通过数控机床加工气泡孔，确保气泡在模具上均匀分布; 3, Based on years of experience and optimize the parameters of the cylinder, with advanced processing technology, every Malex forming cylinder can ensure the high-efficient, long-term and steady production.根据多年的生产制造经验和优化花辘设计，采用先进的加工技术，保证花辘的使用使命和稳定的工作。 | 1 set |
Ø Infrared safety device红外线安全装置
(silicon cylinder will be bounce off when finger is in close to the gap) （当手指接近间隙时，硅胶棍和花辘会自动分离）
| 1 set
|
Ø Vacuum plate adjustment device真空板调节装置
(adjust the both vacuum plates synchronously)（同时调整两端吸真空板） | 1 set |
Ø Φ211mm cooling roller(cooling water circulate type) 冷却辊（冷却水循环型） | 3 set |
Ø Φ150mm cooling roller(cooling water circulate type) 冷却辊（冷却水循环型） | 1 set |
Ø Φ104mm cooling roller(cooling water circulate type) 冷却辊（冷却水循环型） | 1 set |
Ø Φ211mm silica rubber cooling roller(cooling water circulate type), pneumatic drive硅橡胶冷却辊（冷却水循环型），气动驱动 advantages of Malex silica rubber cooling roller 硅橡胶冷却辊的优点 1. If use the water basin for cooling, there will be water mark on the product, but Malex rollers do not have this problem;如果使用水盆进行冷却，产品上会有水痕，但是MALEX使用冷却水轴冷却硅胶表面，可以完全避免这个问题; 2. Longer life.寿命更长 | 1 set |
Ø Φ104mm rubber roller橡胶辊 | 1 set |
Ø 1.2KW vacuum pump真空泵 | 1 set |
Ø Electrical control system电气控制系统 | 1 set |
Ø 2.2kw SENLAN inverter森兰变频器 | 2 set |
Ø 2.2kw SIEMENS motor西门子电机 | 2 set |
Ø 3kw air compressor 空气压缩机 | 1 set |
Ø Pneumatic equipment & components气缸及零件 | 2 set |
Ø Length sensor长度感应器 | 1 set |
Ø Edge trimming cutter废边回收轮 | 2 pc |
Ø Slitting units分条刀
| 6 set |
IV. Manual cutting winder （半自动收卷机）***Max. winding diameter***收卷卷径：1000mm | |||
| |||
Ø 2.2kw gyration motor 刹车电机 | 1 set | ||
Ø 2.2kw INOVANCE inverter（汇川变频器）, 2.2kw frequency motor（变频电机） | 2 set | ||
Ø Φ74mm air shaft气胀轴 | 2 set | ||
Ø Length counter & alarm长度计数器和报警器 | 1 set | ||
V Magnet Powder Tension System For Lamination Rack 1 SET 磁粉张力放膜架1套 | |||
(**max. diameter of lamination material roll 覆膜材料卷径： 450mm)
| |||
Ø Magnetic tension device, pressure transducer;磁粉张力系统，压力传感器 | 4 set | ||
Ø Magnetic controller & EPC controller; 伺服纠边系统 | 4 set | ||
Ø Φ74mm air shaft气胀轴 | 4 set | ||
Advantages: 1. with digital display, can directly and accurately change the tension, to ensure the lamination material keeping smooth; 2. Fast response, no noise, no impact. 3. The laminated material must be PE coated ( Aluminized film, paper, PE foam, PE thin film etc.) | |||
V Spare parts 配件
Part Name配件名称 | Quantity | Part Name配件名称 | Quantity |
Tools工具箱
| 1 set | Temperature Controller温控表 | 2 pieces |
Thermocouple热电偶
| 3 pieces | Thermal Panel & Circle发热板 (1 piece for 1 specification) | 1 set |
Magnet frame磁铁架
| 2 sets | Roller Brass Rotary Joint旋转接头 | 2 pieces |
Scraper刮刀
| 2 pieces | Operation Manual操作手册 | 1 copy |
VI. Optional Part (cost is separated) 可选项目（价格另算） các bộ phần khách chọn mua
Tên khạch chọn mua | Số lượng | GIÁ CẢ USD |
In-line perforator – servo control system Hệ thống serrvo | 1 SET | |
Automatic cutting winder máy thu cuộn cắt tự động | 1 SET | |
Stainless Steel Mixer Máy trộn đứng | 500kg | |
1000kg | ||
SCIYON PLC control system khống chế PLC | 1 SET | |
Air Cooled Chiller máy làm mát | 1 SET |
Φ269mm Inner Water Cooling Bubble Forming Cylinder / Width 1600mm Quả lo thường | |||||||||||
Bubble Diameter | Φ6-8mm | Φ9-10mm | Φ20mm | Φ25mm | Φ30mm | ||||||
Standard Height | 2.3-3mm | 3.5-4.5mm | 6-8mm | 10mm | 12mm | ||||||
Price (USD) | 7500 | 7000 | 7000 | 7000 | 7000 | ||||||
Φ269mm Inner Water Cooling Bubble Forming Cylinder / Width 1600mm Quả lo cao cấp | |||||||||||
Bubble Diameter | Φ6-8mm | Φ9-10mm | Φ20mm | Φ25mm | Φ30mm | ||||||
Standard Height | 2.3-3mm | 3.5-4.5mm | 6-8mm | 10mm | 12mm | ||||||
Silica rubber roller, water cooling roller, auto clutch system, bearing etc. | |||||||||||
Price (USD) | |||||||||||
In-line perforator – servo control system 在线点断机-伺服控制系统
It adopts servo control system for perforation.
It perforates the film at set length, such as 300mm, and then the film is easy to be tore up, no need cutting by knives manually.
机器采用伺服系统控制，机器会根据客户指定的预切长度在气泡膜上做点断功能，不需要人手切割气泡膜片。
² Convenient for packing the product with same dimension. 方便***终用户包装小物件；
² Save lots of labor. 节省生产成本；
² Accurate perforation length by servo. 点断长度***。
l Automatic cutting winder 全自动切断收卷机 (**Max. diameter of roll is 1000mm)
** The price is the change price from semi-auto winder to automatic winder. 这个是半自动收卷机升级为全自动收卷机的差价。
When it reach the setting length, the film will be cut and rewind automatically. 当达到设定长度是，无杆驱动气缸带动切刀工作，把气泡膜切断并翻卷，无需人手切割。
PLC control (INOVANCE BRAND).
l Edge trimmed recycler 在线废边回收机
l Price (USD) 2500
This is to recycling edge trimmer. The edge trimmer will be crushed into small scrap and then recycled back to the screw again.
破碎机把两端切下来的边条进行打碎，吹风机把碎片吹到主机螺杆，再次生产气泡膜。
**Advantage of the recycler
Save factory space for waste film. 节约储存废料空间；
Save labor cost. 节省劳动成本，无需二次加工；
Save material cost. 节约生产成本。
l Stainless Steel Mixer 不锈钢混料机
Features:
1. Mix LDPE,LLDPE, HDPE and other recycle material and color granule. (for different formula)
均匀搅拌不同种类的原料颗粒，提供出膜的稳定性；
(1) Without dryer function (不带干燥功能)
Capacity | 500kg | 1000kg |
Price (USD) |
（2）With dryer function (带干燥功能)
Capacity | 500kg | 1000kg |
Price (USD) |
SCIYON PLC control system 南京科远集团-PLC控制系统
CHINA SCIYON PLC control system, it can control the complete production line working.
科远-PLC 控制系统，控制整机生产过程（挤出机部分，成型部分）
Outstanding of PLC control:
- Bubble film thickness control automatically. The system will be adjust the thickness of bubble film through trial and correcting. 自动设厚功能
- Protect function for extruder motor. When the running temperature has not reached the specified temperature, the extruder inverter and motor can not be working even manual operation. There is fault signal shows on the HMI and warning that the heating element temperature problem. 加热温度未达到设定温度，挤出机禁止负荷工作，并电脑提供报警信号。
We can monitor the machine running status via network. 可以通过互联网监测机器工作情况以及解决日后使用的电气/程序问题。
l Air Cooled Chiller 风冷式冷水机
The chiller machine adopts air cooling system. 冷水机机器采用风冷式冷却系统；
It needs the chiller to enter the cooled water and recycle water system.气泡膜机工作时需要冷水，排放的热水需要即时降温来保证循环冷水冷却机器水轴；
This chiller is helpful for saving factory space and saving recycle water. 风冷式冷水机，节省机器占地空间，循环热水可以重复使用。
Capacity | 15HP |
Price (USD) |
l Extra bubble forming cylinder 不同规格气泡的花辘
Good quality/ good treatment bubble forming cylinder is the most important part for stable performance bubble film machine.
Malex use special digital fully control machine to process every bubbles on the mould, to ensure that all the bubbles on the mould are the same dimension and places on the mould uniformly.
本次使用数控加工中心，精准加工每个气泡的规格，均匀分布在模具上。
Ø 2 options for adding the extra bubble cylinder.
Option 1: the customer purchase the extra bubble forming cylinder only. The customer has to change the bubble forming cylinder manually. He has to take out the bubble forming cylinder from machine then install another size-bubble forming cylinder on the machine again.
客户单独购买花辘（不同规格的气泡尺寸），当生产不同规格的气泡时，把机器上原有的花辘卸下，安装其他规格的花辘到机器上。
Φ269mm Inner Water Cooling Bubble Forming Cylinder / Width 1600mm Φ269mm 循环冷水花辘/膜宽1600mm | |||||
Bubble Diameter | Φ6-8mm | Φ9-10mm | Φ20mm | Φ25mm | Φ30mm |
Standard Height | 2.3-3mm | 3.5-4.5mm | 6-8mm | 10mm | 12mm |
Price (USD) | |||||
Option 2: We put all the extra bubble cylinders on the machine. We will supply the extra silicon rubber rollers and water cooling roller, as well as the automatic clutch change system on the machine. The customer can change the bubble cylinder automatically.
我司将不同规格气泡的花辘摆放在成型机器部分，通过电机驱动移动挤出机工作的位置来生产不同规格的气泡膜。
This design can help to produce different size and shape bubble film in an easier way, the bubble cylinder can be changed automatically.方便用户生产不同规格的气泡，节省时间。
Φ269mm Inner Water Cooling Bubble Forming Cylinder / Width 1600mm | |||||
Bubble Diameter | Φ6-8mm | Φ9-10mm | Φ20mm | Φ25mm | Φ30mm |
Standard Height | 2.3-3mm | 3.5-4.5mm | 6-8mm | 10mm | 12mm |
Silica rubber roller, water cooling roller, auto clutch system, bearing etc. 整组花辘配件：硅胶辊，冷却水轴，离合器，轴承等。 | |||||
Price (USD) | |||||
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