Máy cán màng xốp EPE foam OG-105 EPE foam sheet line OG-105EPE

JC-105EPE生产设备报价单

一、价目表  price chart

1、EPE生产线   EPE manufacture line

型号：JC-EPE105   model : JC-EPE105

二、目录 (content)

1、主要设备清单(List of major equipments)

2、主要设计数据(Data of main design)

3、公用工程要求(Demands of public project)

4、各单元规格(specifications of each part)

5、备件清单(List of spare parts)

1.主要设备清单(List of maior equipments)

A.  钢结构架 (steel rack structure)                 1套 (1set)

B.  自动加料单元(auto feeding unit)               1套 (1set)

C.  挤出单元 (squeezing unit )                    1套 (1set)

D.  发泡剂注入单元 (foamer-injecting unit)         1套 (1set)

E.  抗缩剂注入单元 (anti-contractor-injecting unit )    1套 (1set)

F.  发泡机头单元 (foaming mold-head unit )     1套 (1set)

G.  自动换网装置系统(auto control unit)         1套(1set）

H. 风环和定型鼓单元 (air ring & molding drum unit )     1套 (1set)

I.  展平单元 (expanding unit )                        1套(1set）

J.  牵引单元 (haul-off unit )                          1套(1set）

K. 卷取单元 (rolling  unit )                          1套(1set）

L. 成核剂注入单元及粉料拌料单元（adding rucleonizer、banliao unit） 1套

2.主要设计数据 (major design data)

*应用树脂: (resin applied )         LDPE

*挤出机能力:  (capacity of squeezing engine)

大约80--150KG/HR (about 80-150kg/hr)(生产0.5及2毫米片材时产量相对较低) yield would be relatively low when producing 0.5mm or 1mm sheet

*片材厚度: (thickness of sheet)  大约0.5~5mm(about 0.5-5mm)

*片材宽度:   约1000mm-1650毫米,因片材厚度而异

(width of sheet )   (about 1700mm ,depending on thickness of sheet)

*生产线速度: (speed of manufacture line)     10--80M/MIN

*电源规格:                3相X380V×50HZ

3.公用工程要求( Demands of Public Project )

*电功率: (electric power) 约68KW(about 68 kw)

*冷却水: (cooling water )  300升/时 (300L/Hr)

*丁烷: (butane gas)       63L/MIN (63L/min）

*油脂泵: (butane gas)       10L/HR( 10L/HR)

4.各单机规格(specifications of each  single part)

A.钢结构架 (steel rack structure )       1套 (1set)

 a)  配料操作台:     SS45钢制

 operation table of blending materials :ss41 made of steel

 b)  钢扶梯:         SS45钢制   steel ladder : ss45 made of steel

B.自动加料单元 (auto feeding unit )       1套 ( 1 set)

        a) 能力:    (capacity )         350公斤/小时 (350kg/hr)

        b) 加料方式: (feeding method )     自动喂料( auto feed)

        c) 料斗:  (measure implement)     圆锥型(conical shape)

        d) 料斗材料:(materials of measure implement)  不锈钢材质

        e) 驱动马达: (driving motor)         2HP ×4P×1套 ( set )

C.挤出单元 (squeezing unit)       1套( 1 set)

        a)  减速箱(deceleration box)

           --型式：(model  )   硬面齿250(helical gear without pole)

          --材质：(material )   FCD25（可锻铸铁）(forgeable lion)

--箱体：(box body)  FC20

          --齿轮：(gear wheel) SCM4（特殊齿形磨光和加热处理）

special gear wheel bolishing and heating dealing

          --马达：(motor )     AC45KW×4P  配45KW变频器

        b) 颈部 (neck )

          --型式：(model)    水冷夹套( cooling water set)

          --材质：(material )  FCD25（可锻铸铁）( able to forge steel)

        c) 螺筒  (spiral tube )

--直径：(diameter )     105∮×∮180mm         

  --材质：(material)     38铬目合金钢,经氮化处理HRC55-58(nitrogenized and chromium-plated HRC55-58 )

--压缩比：(compression ratio)       3：1

         --转速：(notating speed )        0-48转/分  0-48 turn /m

          --加热区：(heating area )         9个(9 sets)

          --高温段                      不锈钢陶瓷加热圈

          --低温段                      铸铝加热器 (aluminum heater & beltheater )

 --冷却方式：(method of cooling)    内外水循环冷却，带自动旁路系统 (cycle water ,cooling with auto side-road system)

D.发泡剂注入单元 (foamer injection unit )     1套 (1 set)

     --发泡剂种类：(sort of foamer)  液化丁烷 (butante in liquid state )

     --泵种类：(sort of pump)     高压计量泵 (high pressure measure pump)

     --输出压力：(output  pressure )   最高300巴 (highest : 300Pa)

     --输出量调节：(output regulation)  调节活塞行程(regulate the itinerary of piston)

     --压力表：(pressure panel )     0---500巴 0-500Pa

     --行程控制：(process control )  刻度手轮 graduational hand wheel)

 --泵驱动马达：(driving motor by pump)     2HP ×4P×1套

E.  抗缩剂注入单元 (anti- contractor injection unit)         1套

 --搞缩剂种类：(sort of anti-cintroutor) M-1，硬脂酸单甘酯(hard fatly acid single glycerine)

    --计量泵型式：sort of pump   高压计量泵，单缸柱塞式 (high pressure measure pump,double pillarw piston

    --计量范围：( the range of measure ment )   35--245CC/min

    --压力表：(pressure panel)       0--300巴，1个 0-300Pa 1 set

    --熔化锅体积：(volume of melting-pot      15 L

    --泵驱动马达：(driving motor by pump)          0.75KW×4P

F .  发泡机头单元(foaming mold head unit)

    --型式：(model )   

    --材质：(material )        45钢粹火调直

    --加热方式： heating method 带式加热器 belt heater

  --熔体压力表：fuse pressure panel   0~30MPa

     --厚度控制：(thickness contol)   由螺杆速度和模头间隙调节 (regulate by the spead of spiral stick and the distance between mold heads

   --材质：material  热处理的特殊钢(special steel for heating control)

    --加热方式：(method of heating )  带式加热器 (belt heater)

    --加热段：(heating region)   4区 1region

    --熔体压力表：(fuse pressure panel )  0~30MPa

  --熔体温度：(fuse temperature ) T/M探测器，1个探测点 T/M dete ctor, 1 detectingsite .

G.自动换网装置系统(auto replacing net device system.)

液压电磁式左右推进，网圈固定于网板上，加热区为2区。

H.风环和定型鼓单元(air ring & mold drum unit.)

     --风环 (air ring)    

 a) 材质: (meterial )  铸铝forged aluminum  φ650MM

    b)  吹气方式: (blowing method)   风机  air engine

      c)  风机马达: (air motor)      1/2HP

     --定型鼓( mold drum )  按合同

 a)  材质: (material )    不锈钢 (aluminum)

 b)  冷却方法: (cooling method ) 风冷  (cooling wind)

c)  剖开方法:(methods for cutting open)  电动圆刀

  d)  定型鼓尺寸: (size of mold drum ) （按合同）

  e)  风机: (air engine )          1/2HP

I.展平单元 (expanding unit)    1套 1set

 --碳钢架，逐步展开式。 (carbon steel & stainless steel rack gradually expand)

   --材质：(material )        SS41+SUS

   --展开座                 3套

  --展开架                  6个

J.牵引单元 (haul-off unit)   1套  1set

       --卷辊尺寸：(size of expanding roller )     ∮420×1750×2套

      --材质：(material)   镜面辊(tube Chromium-plated)

      --传动马达（变频调速器）：(driving motor )   3HP×4P

      --展开辊尺寸：(size of expanding roller)          ∮135×1750长

 --展开辊材质： (material of expanding roller)  铝质（A6061）(aluminum)

K.卷取单元 (rolling unit )      1套 (1 set )

      --型式： (model ) 双轴悬臂转位式  

   --最大卷取重量：(maximum of rolling weight)  最大40公斤×1米直径 (maximum

40kg×1m diameter

     --张力：(tension)   15公斤/米 (15kg/m)

      --传动马达（可调速）：(driving motor  regulatire)   转矩马达50KG/CM2×2台 (revolving motor 50kg/cm2×2 set

      --长度控制：length control  可预设长度及可报警的计长控制器

      --转位驱动马达：revolving driving motor  1HP×1/10齿轮减速马达(1HP×1/10 gear dece leration motor

L,成核剂加入单元单元 adding rucleonizer、banliao unit 1套 1 set

   --喂料能力： feeding capacity   每分钟2-30克 2-30g/m

   --喂料方式： feeding method  螺旋连续喂料 Rotatively and constantly feeding materials

--传动马达： driving motor       VS0.4KW