Interview
OG-HPC850(Ø120)Plastic Sheet Extruder
一、summary
1、 conditions of usage | 380V/3p/50HZ |
2、 raw materials | PP PS |
3、products specifications | Width:800mm(adjustable),thickness: 0.3-2.0mm |
4、 max extrusion capacity | 300-350Kg/ h(PP) |
5、diameter of screw | ф120mm |
6、compression ratio | 3.5:1 |
7、L/D ratio | 34:1 |
8、linear velocity of sheet | ≤13m/min |
9、total power | 120KW(Overall dimensions of equipment:14.2*2.2*2.1M) |
二、 device list
1、 single screw extruder | 1 set |
2、 mould,screen changer | 11 set |
3、calender | 1 set |
4、 cooling tray | 1 set |
5、 traction machine | 1 set |
6、 winding machine | 1 set |
7、 electrical control system | 1 set |
8、Constant temperature Water tank | 1 set |
9、accessories | some |
三、device configuration
1、single screw extruder
screw cylinder
material quality | 38CMOAIA Location:Zhoushan |
oxidizing depth | 0.4-0.6mm |
hardness of screw | HV=900-1000 |
hardness of cylinder | HV=900-1000 |
diameter of screw | 120mm |
L/D ratio | 34:1 |
compression ratio | 3.5:1 |
form of screw | separating |
cylinder heating way | stainless heater |
Heating zone number | 6 zones |
temperature control system | Mould block non-contact outputs .PID temperature control producing area of controller: WINPARK |
total heating power | 47KW |
cooling way | Fan cooling |
gap of screw cylinder | ≦0.10mm |
drive
motor power | 90KW (6pole ) Location: AnHui WanNan |
speed controller | 90KW frequency converter Brand:KEMRON |
reduction box | special reduction box for 315 type extruder |
meshing form | hard tooth surface, high torsion, low noise. |
heat treatment | HK=58~60。 |
connecting form | direct connecting |
max rotating speed | 90rPm |
2、mould, screen changer
mould structure | hanger runner |
mould width | L=950 mm |
mould heating zone number | 3 zones |
mould heating power | 12KW |
hydraumatic screen changer | hydraumatic quick screen changer location: Guangdong Dongguan |
form of structure | double stations, automatic screen changer |
hydraulic power of screen changer | 1.5KW |
heating zone number of screen changer | 1 zones |
heating power of screen changer | 2.3KW |
3、calender
roller | 2ר420×1000mm | |
smooth of roll surface | Ra≦12um(mirror treatment) | |
hardness of roll surface | HRC50 | |
thickness of chroming | 0.2mm | |
transmission reduction box and motor | bevel wheel gear reducer. | |
transmission power | 2.2KW Total three sets Independent transmission | |
transmission way | Direct connect | |
speed control | frequency converter Brand: KEMRON | |
stitching way of roller | warm gear and leadscrew adjust synchronously | |
adjustment way of roller gaps | gap inclined piece adjust | |
roller bearings | Japan NSK aligning spherical roller bearing | |
swivel joint |
Guangdong Shantou | |
form of three-roller | vertical, top in bottom down | |
chill roll | Ø420×1000mm | |
subsidiary chill roll | Ø140×1000mm | |
max speed of roller | 15m/min | |
circular runout roughness of roller | ≦0.01mm | |
4、cooling tray, side cutting
length of the tray | 3m |
carrier roller | grind stainless steel roller |
specification | 7ר63×1000mm |
blade of cutting side | 2 superior alloy-steel blades |
cutting way | worm revolve way, blade carrier is adjustable |
5、running gear
running way | Motor dragging |
6、traction machine
specification of rubber roller | Ø215×1000mm |
material quality of rubber roller | acrylonitrile-butadiene rubber roller
|
specification of steel roller | Ø215×1000mm |
material quality of steel roller | 45# chroming steel |
drive way | reduction box and electrical machine drive directly. Location:Exxon bevel wheel gear reducer. |
max line speed | 13m/min |
power | 1.5KW
|
control | 2.2KW frequency conversion Brand:KEMRON |
stitching way of roller | manual operate rubber roller, press by hands |
7、winding machine
drive way | Torque motor and worm gear drive |
form | Single working unit |
specification | Hollow shaft |
winding diameter | ≦1000mm |
winding width | ≦720mm |
8、electrical control system
operation screen | connect operation screen and power distribution cabinet |
speed controller of main machine | 90KW frequency conversion |
contactor | Korea LG |
relay | Japan Omron |
low-voltage circuit breaker | Korea LG |
air switch | Korea LG |
9、accessories,instruction and tools
potentiometer | 1 |
Power regulat | 1 |
die head heating tube | 1 |
die head heating tube | 1 |
heating circle of cylinder | 1 |
copper knife | 1 |
instruction of frequency conversion | 1 |
tool box | 1 |
oiler | 1 |
adjustable wrench of 12 inches |
1 |
solid wrench | 1 |
internal hexagonal wrench | 1(12mm、14mm、19mm、each add one another ) |
wire-cutter | |
screwdriver | 2 a cross-screwdriver and a flat blade screwdriver |
internal hexagonal wrench(10mm with “T” shape) | 1(specially used by die head) |

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