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HPC850-ф105 Single layer sheet extruder
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产品详情
HPC850-ф105 Single layer sheet extruder
一、Main Technical Parameter
Item | Unit | Specification | Remark |
Processed material |
PP | ||
Sheet thickness | mm | 0.15－1.0 | |
Thickness deviation | mm | ±0.01 | |
Specification of screw | mm | Φ105x33 | |
Effective width of sheet | mm | ≤740 | Adjustable |
Max extrusion capacity | Kg/h | 180-200 | |
Linear speed of sheet | m/min | ≤15 | |
二、Unit component
Number | Unit component | Unit | Quantity | Remark |
1 | Φ105Extruder | set | 1 | |
2 | Horizontal sheet molding machine | set | 1 | |
3 | edge cutting device | set | 1 | |
4 | natural cooling device | set | 1 | |
5 | running device | set | 1 | |
6 | traction machine | set | 1 | |
7 | Double winding machine | set | 1 | |
8 | strainer | set | 1 | |
9 | connector | set | 1 | |
10 | mould head | set | 1 |
三、 Single machine form
(一）φ105 Extruder
1. The material of screw and cylinder: 38CrMoALA nitrogen treatment ;
Spraying bimetal alloy layer and nitriding treatment,High frequency quenching
2. Stainless steel hopper, thickness of steel plate: 1.5mm;
3. Motor form: AC motor (WN);
4.Frequency converter: SINEE converter;
5.Reducer: the special 225#reducer of extruder, hard tooth surface, high twist speed, low noise (BULU)
6.Heater: stainless steel heater, solid relay output, Teshow temperature controller PID automatic control;
7.Cooling: draught fan cooling, stainless steel cover, thickness of steel plate is 1.5mm;
8.Main Technical Parameter
drive motor power | 55kw（6 pole） |
screw diameter | 105 mm |
screw form | separating |
L/D ratio of screw | 33：1 |
max rotating speed | 90 rpm |
max extrusion capacity | 180－200KG/hour |
heating part number | 6 |
heating power | about 37 kw |
cooling part number | 6 |
(二）Sheet horizontal Molding Machine
1. Driving way: Roller independent driving;
2. Roller bearing: Japan NSK;
3. Main Technical Parameter
specification of setting roller
| Φ420x900mm （one pc）
|
specification of thickness sheet compression roller | Ф316x900mm （one pc） |
Roller size/Process way | Wall thickness 12.5mm,electroplating inside |
Roller material | Alloy |
max linear velocity circular run out accuracy of roller | 15m/min
≤0.01mm |
roughness of roller surface | Ra0.025pm |
motor power | 2.2kw*3 |
(三）Edge cutting device
1. Material of blade: alloy steel with high quality;
2. Revolve way: blade carrier is adjustable;
(四) Natural Cooling Device
1. Specification of running roller: φ80x900mm；
2. Fine grinding steel roller, surface with anode hardening, 8 in all;
(五) Running Device
1. Running way: motor and worm reducer move directly;
2. Motor power: 0.37kw;
(六) Traction Device
1. raction roller form: one rubber roller and one chromeplated steel roller;
2. Driving motor: AC frequency motor;
3. Frequency converter: SINEE converter;
4. Pressing way of rollers: rubber rolls cylinder press;
5. Main Technical Parameter
specification of rubber roller | Φ215x850mm |
specification of chromeplated roller | Φ215x850mm
|
max linear speed | 15m/min |
motor power | 1.5kw |
（七）Die head
Mould struction | Coat hanger flow channel,surface hard chromium,mirror polishing,pull code adjustment,high quality heat resistant material |
Die head clearance adjustment | The upper die lip push elastic micro adjustment,the lower die lip can be adjusted |
Die head width | 850MM |
Sheet width | 740mm adjustable |
Polishing treatment of Chromium plating | Thickness 0.01mm-0.02mm |
（八）Strainer
hydraumatic screen changer | hydraulic part origin: Taiwan |
type of construction | double station, automatic screen changer |
hydraulic power | 1.5KW |
heating zone number | 1zones |
heating power | 9KW |
(九）winding machine
drive way | Torque motor and worm gear drive |
form | Double station working unit |
specification | 3 inch Pneumatic sharf |
winding diameter | ≦800mm |
winding width | ≦750mm |
四、Main Electrical Equipments
1. Temperature controller: Teshow
2. Solid relay:ShangHai ChenZhen
3. Relay: Omron
4. Contactor:LG
5. Panel button:INT
五、Accessories, instruction and tools
temperature controller | 1set |
module | 1set |
die head heating tube | 2 piece |
die head heating tube | 4piece |
Heating ring | 1 set |
copper knife | 1piece |
frequency conversion instruction | 1piece |
tool box | 1iece |
oiler | 1piece |
adjustable wrench of 12 inches | 1piece |
solid wrench | 1set |
internal hexagonal wrench | 1 set (12mm, 14mm, 19mm add one more respectively) |
wire-cutter | 1把/piece |
screwdriver | 2 pieces (a cross-screwdriver and a flat blade screwdriver) |
internal hexagonal wrench(10mm with “T” shape) | 1 piece (specially used by die head) |
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GUANGDONG CHAMPION AUTOMATION TECHNOLOGY CO.,LTD
Telephone: 020-38912384
Email :
Sales@champion-automation.com
Fax: 020-38912463
Tel: 0086-18816899059, 15018408881
Add:Room 2116,No 101-1 ,Li Xin 12th street, Xin Tang Town, Zeng Cheng District, Guang Zhou, Guang Dong province, China
