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OG-HPC800-ф105 Single layer sheet extruder

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OG-HPC800-ф105 Single layer sheet extruder


一、Main Technical Parameter



Item


Unit


Specification


Remark


Processed material

PP   PS



Sheet thickness

mm

0.3-2.0



Thickness deviation

mm

±0.01



Specification of screw

mm

Φ105x33



Effective width of sheet

mm

≤720


Adjustable


Max extrusion capacity

Kg/h

180-200



Linear speed of sheet

m/min

≤15



二、Unit component



Number


Unit component


Unit


Quantity


Remark

1


Φ105Extruder


set

1


2


Diagonal sheet molding machine


set

1


3


edge cutting device


set

1


4


natural cooling device


set

1


5


running device


set

1


6


Constant temperature water tank


set

1


7


traction machine


set

1


8


Single winding machine


set

1


9


strainer


set

1


10


connector


set

1


11


mould head


set

1


12


Melt pump


set

1



三、Single machine form

(一)φ105 Extruder

1. The material of screw and cylinder: 38CrMoALA nitrogen treatment ;

Spraying bimetal alloy layer and nitriding treatment,High frequency quenching

2.Stainless steel hopper, thickness of steel plate: 1.5mm;

3. Motor form: AC motor (JINSHI);

4.Frequency converter: SINEE  converter;

5.Reducer: the special 225#reducer of extruder, hard tooth surface, high twist speed, low noise (HaiMao)

6.Heater: stainless steel heater, solid relay output, Teshow temperature controller PID automatic control;

7.Cooling: draught fan cooling, stainless steel cover, thickness of steel plate is 1.5mm;

8.Main Technical Parameter



drive motor power


55kw(6 pole)


screw diameter

105 mm


screw form


separating


L/D ratio of screw

33:1


max rotating speed

90 rpm


max extrusion capacity

180-200KG/hour


heating part number

6


heating power


about 37 kw


cooling part number

6


(二)三 Sheet Diagonal Molding Machine

1. Driving way: Roller independent driving;

2. Roller bearing: Japan NSK;

3. Main Technical Parameter



specification of setting roller

 

Φ316x850mm  (two pcs)

 


specification of thickness sheet

compression roller

Ф316x850mm  (one pc)


Roller size/Process way


Wall thickness 12.5mm,electroplating inside


Roller material


Alloy


max linear velocity

circular run out accuracy of roller

15m/min

 

≤0.01mm


roughness of roller surface

Ra0.025pm


motor power

2.2kw*3


(三)Edge cutting device

1. Material of blade: alloy steel with high quality;

2. Revolve way: blade carrier is adjustable;

(四) Natural Cooling Device  

1. Specification of running roller: φ80x850mm;

2. Fine grinding steel roller, surface with anode hardening, 8 in all;

(五) Running Device

1. Running way: motor and worm reducer move directly;

2. Motor power: 0.37kw;

(六) Traction Device

1. Traction roller form: one rubber roller and one chromeplated steel roller;

2. Driving motor: AC frequency motor;

3. Frequency converter: SINEE converter;

4. Pressing way of rollers: rubber rolls cylinder press;

5. Main Technical Parameter



specification of rubber roller

Φ215x850mm


specification of chromeplated roller

Φ215x850mm

 


max linear speed

15m/min


motor power

1.5kw


Die head 



Mould struction


Coat hanger flow channel,surface hard chromium,mirror polishing,pull code adjustment,high quality heat resistant material


Die head clearance adjustment


The upper die lip push elastic micro adjustment,the lower die lip can be adjusted


Die head width


800MM


Sheet width


720mm adjustable


Polishing treatment of

Chromium plating


Thickness  0.01mm-0.02mm


(八)Strainer



hydraumatic screen changer


hydraulic part  origin: Taiwan


type of construction


double station, automatic screen changer


hydraulic power

1.5KW


heating zone number


1zones


heating power

9KW


(九)Melt pump



Material for pump


High Temperature Tool Steed

or  Chrome-Nickel Stell


Material for gear


High Temperature Tool Steel or Nitrided Steel


Gear bearing


Straight ,helical or hearringbone


Material for Sliding Bearing


High Temperature Tool Steel


Heating System


Electric Rod  Heating


Model/Volume range

0.5CC-3200CC


Pressure sensor install position


During in extruder and melt pump


Pressure sensor brand


ChaoHui


 (十)single winding machine



specification


3 inch Pneumatic sharf


winding diameter

≦800mm


winding width

≦750mm


四、Main Electrical Equipments

1. Temperature controller: Teshow

2. Solid relay:ShangHai ChenZhen

3. Relay: Omron 

4. Contactor:LG

5. Panel button:INT

五、Accessories, instruction and tools



temperature controller

1set


Solid relay

1set


die head heating tube

2 piece


die head heating tube

4piece


Heating ring


1 set


copper knife

1piece


frequency conversion instruction

1piece


tool box

1piece


oiler

1piece


adjustable wrench of 12 inches

1piece


solid wrench

1set


internal hexagonal wrench


1 set (12mm, 14mm, 19mm add one more respectively)


wire-cutter

1piece


screwdriver


2 pieces (a cross-screwdriver and a flat blade screwdriver)


internal hexagonal wrench(10mm with “T” shape)


1 piece (specially used by die head)


OG-HPC800-ф105 Single layer sheet extruder
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GUANGDONG CHAMPION AUTOMATION TECHNOLOGY CO.,LTD

Telephone: 020-38912384

Email :

Sales@champion-automation.com

Fax: 020-38912463

Tel: 0086-18816899059, 15018408881

Add:Room 2116,No 101-1 ,Li Xin 12th street, Xin Tang Town, Zeng Cheng District, Guang Zhou, Guang Dong province, China

 

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