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Quotation of OG-FC75- PE Fruit Net Extrusion Line

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Product details

Quotation of OG-FC75- PE Fruit Net Extrusion Line


No.

Equipment

Q’ty

Price

1.

OG-FC75 PE Fruit Net Extrusion Line  


1 Set


Total Amount FOB Qingdao Price



Ⅰ.General Information:

1、Raw material: LDPE, GMS(Glycerol monostearate), talc;butane gas. 


2、Extruder capacity: 0.55G≥60000pcs/h   0.8---0.9G≧35000pcs/h


3、Production line speed: 10-60m/min


4、Three shifts per day, 2 persons for each shift.

 

5、Installed power: 41kw; Working power: 12-14kw/h


6、Power Supply: 380V, 50HZ, 3Phase

   

Ⅱ.List of major system


No.

Name

Q’ty

1

Steel rack structure

1 set

2.

Extruding Unit

1 set

3.

Foaming agent injecting Unit 

1 set

4.

Anti-contractor injecting unit 

1 set

5.

Foaming mold –head unit

1 set

6.

Automatic replacing net device system 

1 set

7.

Haul-off and cutting unit 

1 set

8.

Auto control unit 

1 set



Ⅲ.Detailed technical data:


Item

Name

Data

1-Steel rack structure 


operation table of ingredient


  ss41 made of steel

 

 

Hopper


*capacity              250 kg/hr

*hopper                coniform

*driving motor 1set      2HP ×4P  



2-Extruding Unit

1-Deceleration box


*model                         helical gear without pole 

*material       FCD25 forgeable lion FCD25

*box body              FC 20

*gear wheel                 SCM4 special gear wheel, Polished and heated

 SCM4 

*motor           AC11KW×4P

2-Neck

 

*model           Cooling water set 

*material        FCD25 (able to forge steel)FCD25 

3-Barrel


*diameter                     ∮75×∮140mm

*material                       38CrMoAl38CrMoAl

*heating area                 10 sets

*method of heating        iron heating

*method of cooling        cycle water

*compression ratio         3:1

*rotating speed               0-60 r/min

4-Screw 

*Screw diameter         ∮75 (L/D-55:1))

*Material: 38CrMoALA nitride steel  HV900 38CrMoAl

*compression ratio         3:1

*rotating speed           0-60  r/m  

4-Foaming agent injecting Unit



*forming agent                        butagas in liquid state 

*pump                                   high pressure metering pump

*output pressure highest          Max 50MPa 

*output regulation             regulate the itinerary of piston

*power                          2.2kw

*process control                       graduate hand wheel 

*driving motor by pump           2HP ×4P×1set   1.5kw×4P×1

5-Anti-shrinking injection unit


Distilled Glycerin Monostearate

 

*anti-shrinking M-1:Distilled Glycerin Monostearate

*pump:high pressure measure pump, double pillarw piston

*the range of measurement:35-245CC/min

*volume of melting-pot:5-7L

*driving motor by pump:1.5kw×4P

6-Foaming mold head unit


round mold head for expanding


*Type:round mold head for expanding

*material:38CrMoAl 38CrMoAl

*heating region:1zone 

*heating method:electricity heater

6-Auto net changing system

Automatic screen changing device

*heating area:3 zones 

 

7-Haul-off and cutting unit

Traction cutter

 *Haul-off motor :  0.75kw

 * Cutting unit motor :  0.75kw

7-Auto control unit 自动控制

1-temperature control 

*heating zone:10 zones 

*mold head:heating alone

2- driving motor control

*squeezing engine AC motor control cabinet 

*parts of haul and rolling control 


Ⅳ. Spare parts list: 


No.

Item

Qty

Remark

Pic

1.

Joint for Butane pump


1piece

Connect the butane pump and the air 


2.

Tools for assemble and disassemble the screw

1piece


3.

 

Cutting plate


1piece


4.

Mesh

                1m2


5.

Gasket for Butane pump 

1set


 

Gasket for GMS pump

1set

6.

Thermocouple


2piece


7.

high pressure gauge

For Butane pump

1piece


8.

temperature-controlled meter

1piece


9.

Valve for Butane pump

1piece


10

Solid state device


1piece


11

Wrench


1- inner hexagon spanner (One big and one small).

2-  22&29 Fork wrench.

3-  17&19 Fork wrench.

4- Wrench for Gasket :one piece for Butane pump;One piece for GMS pump.

12

Two-layer steel wire hydraulic pipe connected to the gas tank(50KG tank joint)

1、-one 8m

2、-one 2m

3、-five 1m


Ⅴ.Machine pic:


Material

Loading


 

 Aluminum heating


 

Foaming

Head

 

 

Blower

 

GMS

Pump


 

Butane

pump

Auto

Cutting


 


Cabinet


Ⅵ.Consumption:We take 1 ton LDPE as the sample.


No.

Item

Consumption

Remarks

1

LDPE

1ton 

1ton LDPE could working continuously 36 hours.

2

GMS(Glycerol monostearate)

30kg

Anti shrinkage effect

3

Talc

3-5kg

Adjusting density effcect

4

Butane gas

200kg

Foaming

5

Electricity

11-14kw/hr

Working consumption

6

Water水

100kg/hr



Ⅶ. Equipment need to be prepared by customers 


No.

Itme

Remarks

1

 Nitrogen/ booster pump

Nitrogen or booster pump

2

raw material


1-LDPE: Iran LF0200; LF2119 ,LF2102 

2-LLDPE ;

3-talc powder (more than 2000 mesh);

4-Single glycolipid (distillation containing more than 95% wax);

5- butane gas ;

3

 Water; electricity

 380 V ;50 Hz ;3 phase.

4

 High temperature butter


 More than 200 degrees.

5

grease gun 


6

 gear oil 


7

Cable

10 square; inside 4 lines ,3 fire lines ,1 zero line. The specific length can wait for the machine to arrive according to the actual situation to buy.

8

air bottle 

 Requirements for cylinders

1-50 kg at least 8-10 sets; double-billed. 

2.-can ask local gas stations if they can use their gas tanks for free using.


Ⅷ.Quotation:

1. Payment terms: 40%TT down payment and the balance paid before delivery.

。

2.  Delivery time: Within 25 days after getting the down payment.

3. . Package: Export standard package –steel iron frame and wooden box packing.

4.  Guaranty period: One year guaranty for the machine and 6 months for the electrical appliance.

5.  Delivery: 1x20’container

1x20‘

XI.Finished product 




Quotation of OG-FC75- PE Fruit Net Extrusion Line
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GUANGDONG CHAMPION AUTOMATION TECHNOLOGY CO.,LTD

Telephone: 020-38912384

Email :

Sales@champion-automation.com

Fax: 020-38912463

Tel: 0086-18816899059, 15018408881

Add:Room 2116,No 101-1 ,Li Xin 12th street, Xin Tang Town, Zeng Cheng District, Guang Zhou, Guang Dong province, China

 

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